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Welb – Fertigung

Metering, weighing and conveying technology as well as complete systems for bulk materials and powdery raw materials – specialised since 1867.

Welb Logo

HEINRICH WELB & SÖHNE Dosier- und Verwiegetechnik GmbH

Mühlheim am MainNew on Amplifa

1867Founded
5Generations family-owned
0.5–200 m³/hConveying capacity range screw conveyors
1–150 m³/hCapacity range rotary valves
5–180 m³/hCapacity range GBW bucket elevators

About Heinrich Welb & Söhne

HEINRICH WELB & SÖHNE Dosier- und Verwiegetechnik GmbH is a family company founded in 1867, now in its fifth generation, headquartered in Mühlheim am Main. The company manufactures metering, weighing and conveying technology as well as complete metering and weighing systems for powdery and liquid raw materials of every kind, size, consistency and nature. The portfolio includes screw conveyors, bucket elevators, belt conveyors and Flexowell conveyors, rotary valves, flat slide gates and segment gates, box feeders, small-component dosers, mobile aggregate scales, weigh belts and BIG-BAG handling systems. Products are manufactured as welded sheet-metal and structural steel constructions, also in stainless steel and aluminium on request; for wear-exposed parts, materials such as Hardox 500, PE1000, rubber and Vulkolan are used. The range of services includes engineering with CAD design, flow diagrams and construction supervision as well as installation, maintenance, conversion and spare parts service. Customers include, among others, international plant engineering, the autoclaved aerated concrete industry, the food sector and the non-metallic minerals industry.

Site
Mühlheim am Main
Processes
Plant engineering (metering and weighing systems, processing plants), Metering technology (dosing and volumetric measurement, small-component dosers), Screw conveyors (pipe and trough screw conveyors), Screw conveyor conveying capacities, Bucket elevators type GBW, Belt conveyors and Flexowell conveyors, Weighing technology (mobile aggregate scales type ZV4, weigh belts, container scales,, BIG-BAG handling (discharge, filling, transport)
Materials
Steel (sheet and structural steel construction, welded steel construction), Stainless steel, Aluminium, Hardox (wear protection, e.g. Hardox 500), PE1000, Rubber (lining, belts, sealing strips), Felt (sealing strips), Vulkolan (sealing strips)
Certificates
Intensive manufacturing inspection, Tests in test rig
Founded
1867
Industries
international plant engineering, autoclaved aerated concrete industry, food industry, non-metallic minerals (Steine/Erden), food sector
  1. 01

    Engineering (system concepts, flow diagrams, design)

  2. 02

    Manufacturing (welded steel/stainless steel/aluminium construction)

  3. 03

    Installation (including silo and structural steel erection)

  4. 04

    Maintenance, repair and conversion

  5. 05

    Spare parts service

Materials and Manufacturing

St

Steel (sheet and structural steel)

Base material for welded bulk-material system components such as screw conveyors, rotary valves and bucket elevators.

VA

Stainless steel

For metering technology, weighing technology and system components with corrosion protection requirements, e.g. in the food sector.

Al

Aluminium

Material option for flat slide gates and silo emergency shut-offs.

HB500

Hardox 500

Wear protection for impact surfaces of box feeders and screw conveyor flights when handling abrasive materials.

PE1000

PE1000 (PE-UHMW)

Plastic lining as wear protection on impact surfaces of box feeders.

GUM

Rubber

Lining of impact surfaces as well as belts and sealing strips on conveying equipment and gates.

VUL

Vulkolan

Sealing strip material for flat slide gates and rotary valves.

FIL

Felt

Sealing strips for gate plates and rotor seals of rotary valves.

Locations

Mühlheim am Main

DE

Headquarters with manufacturing and engineering

Materials
Steel, stainless steel, aluminium, Hardox, PE1000, rubber
  • CAD design
  • Test rig for conveyed material testing
  • Welded construction manufacturing

Components and System Parts

Screw conveyor (pipe/trough design)
Screw conveyor (pipe/trough design)Welded construction · Bulk material plant engineering
Rotary valve type ZD
Rotary valve type ZDWelded construction · Metering technology
Small-component doser with agitating stirrer
Small-component doser with agitating stirrerMetering technology · Plant engineering
Bucket elevator type GBW
Bucket elevator type GBWSheet and structural steel construction · Conveying technology
Box feeder
Box feederWear-protected manufacturing · Bulk material conveying
Metering and weighing system
Metering and weighing systemComplete system · International plant engineering

Inside the production

CAD project drawing of a metering and weighing system
CAD project drawing of a metering and weighing system
Plant engineering: complete systems for bulk materials
Plant engineering: complete systems for bulk materials
BIG-BAG handling: discharge, filling, transport
BIG-BAG handling: discharge, filling, transport
Engineering: system concepts and flow diagrams
Engineering: system concepts and flow diagrams
Installation: silo and structural steel erection
Installation: silo and structural steel erection
Weighing technology: mobile aggregate scale type ZV4
Weighing technology: mobile aggregate scale type ZV4
Conveying technology: belt conveyors and Flexowell conveyors
Conveying technology: belt conveyors and Flexowell conveyors

Industries

international plant engineeringautoclaved aerated concrete industryfood industrynon-metallic minerals (Steine/Erden)food sector

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant engineering (metering and weighing systems, processing plants)Engineering––––Steel, Stainless steel
Metering technology (dosing and volumetric measurement, small-component dosers)Engineering––––Steel, Stainless steel, Aluminium
Screw conveyors (pipe and trough screw conveyors)Engineering––––Steel, Stainless steel, Hardox 500
Screw conveyor conveying capacitiesEngineering––up to over 200 m³/h–Steel, Stainless steel
Bucket elevators type GBWEngineering––5 m³/h to 180 m³/h–Steel
Belt conveyors and Flexowell conveyorsEngineering––––Steel, Rubber
Weighing technology (mobile aggregate scales type ZV4, weigh belts, container scales,Engineering––––Steel, Stainless steel
BIG-BAG handling (discharge, filling, transport)Engineering–––––
Flat slide gates and silo emergency shut-offs (manufacturing)Engineering––––Steel, Stainless steel, Aluminium
Segment gates (electropneumatically actuated, welded construction)Engineering––––Steel, Stainless steel
Rotary valves type ZD (1 m³/h to 150 m³/h)Engineering––1 m³/h to 150 m³/h–Steel, Stainless steel
Box feeders (manufacturing)Engineering––––Steel, Hardox, PE1000, Rubber
Engineering (CAD, system concepts, flow diagrams, design, documentation, construction supervision)Engineering–––––
Installation (including silo erection, structural steel erection)Installation–––––
Maintenance, repair, spare parts service, conversion of machines and systemsInstallation–––––

Additional services

Engineering (system concepts, flow diagrams, design, documentation, construction supervision)InstallationMaintenance and repairSpare parts serviceConversion

Quality

Processing quality is ensured through intensive inspection during manufacturing. For materials that are difficult to convey, tests are carried out in an in-house test rig.

EvidenceMühlheim am Main
Intensive manufacturing inspection
Tests in test rig

History

  1. 1867

    Founded by Heinrich Welb in Frankfurt am Main with a focus on scale manufacturing; the first scale was considered a pioneering achievement.

  2. Expansion of scale manufacturing to include plant engineering; scale manufacturing remains the heart of the company.

  3. Family company in its fifth generation, headquartered in Mühlheim am Main.

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