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HEINZ – Fertigung

Manufacturing of high-precision cam mechanisms and indexing drives for automation and high-performance machines at up to 2000 cycles per minute.

HEINZ Logo

HEINZ AUTOMATIONS-SYSTEME GmbH

Bensheim (Headoffice) · Elsterwerda (Manufacturing)New on Amplifa

1989Founded
2Locations (Bensheim, Elsterwerda)
up to 2000 cycles/minuteIndexing drives
95 %Vertical range of manufacture
over 30 yearsCam manufacturing

About HEINZ AUTOMATIONS-SYSTEME

HEINZ AUTOMATIONS-SYSTEME GmbH was founded in 1989 and specializes in the development and manufacture of precision automation solutions. The portfolio comprises high-precision indexing drives and cam mechanisms, which are used in high-performance machines with up to 2000 cycles per minute as well as in indexing dial machines. The company has more than 30 years of expertise in cam manufacturing and realizes a vertical range of manufacture of 95%. Production takes place at the Elsterwerda plant, while the head office is located in Bensheim. In addition to standard products, custom cams such as planar groove cams, cylindrical cams and contract-manufactured cams are also produced. Since the acquisition of all rights, drawings and documentation of Manifold® Indexing Ltd. in 2001, HEINZ has also supplied spare parts and original replacement drives for Manifold® gearboxes. CAD data is provided for almost all products.

Site
Bensheim
Processes
Cam manufacturing, CNC turning (job profile: CNC turner), CNC milling (job profile: CNC miller), Manufacture of high-precision indexing drives (up to 2000 cycles per minute), Consultation and personal on-site visits, Analysis and engineering of drive solutions, Provision of CAD data, Spare part and replacement drive supply for Manifold® gearboxes
Materials
CNC turning, CNC milling, Cam manufacturing, Gearbox assembly
Certificates
DIN ISO 9001
Founded
1989
Industries
Automation technology, Mechanical engineering, High-performance machines, Indexing dial machines, Packaging, Packaging (implied by packaging of the gearboxes)
  1. 01

    Consultation and personal on-site visit

  2. 02

    Analysis and engineering of the drive solution

  3. 03

    Cam manufacturing (machining)

  4. 04

    CNC turning

  5. 05

    CNC milling

  6. 06

    Assembly of the indexing drives

  7. 07

    Quality inspection on a 3D measuring machine

  8. 08

    Packaging and shipping

  9. 09

    Spare part and replacement drive delivery

Manufacturing processes

CNC-Drehen

CNC turning

Machining of gearbox components, staffed via CNC turner job profiles.

CNC-Fräsen

CNC milling

Machining of cams and gearbox parts, staffed via CNC miller job profiles.

Kurvenfertigung

Cam manufacturing

Production of cam mechanisms and custom cams with over 30 years of experience.

Montage

Gearbox assembly

Manufacture and assembly of high-precision indexing drives at up to 2000 cycles per minute.

Locations

Standort Bensheim

Bensheim

DE

Head office

  • 3D measuring machine (climate-controlled measuring room)
Standort Elsterwerda

Elsterwerda

DE

Manufacturing

  • Modern manufacturing technologies (machining, CNC turning, CNC milling)

Components

Globoid cam mechanism HTSG
Globoid cam mechanism HTSGCam manufacturing · Automation technology
Parallel cam mechanism HSP
Parallel cam mechanism HSPCam manufacturing · Mechanical engineering
Globoid rotary indexing table H1300
Globoid rotary indexing table H1300Cam manufacturing · Indexing dial machines
Drum cam mechanism HTT100
Drum cam mechanism HTT100Cam manufacturing · High-performance machines
Ring rotary indexing table HR800
Ring rotary indexing table HR800Cam manufacturing · Automation technology
Lift-swing mechanism HHG75
Lift-swing mechanism HHG75Cam manufacturing · Automation technology
Drum cam mechanism HTS1000
Drum cam mechanism HTS1000Cam manufacturing · High-performance machines
Planar groove cam made to customer specification
Planar groove cam made to customer specificationContract manufacturing · Custom production
Cylindrical cam made to customer specification
Cylindrical cam made to customer specificationContract manufacturing · Custom production
Contract-manufactured cams made to customer specification
Contract-manufactured cams made to customer specificationContract manufacturing · Custom production

Inside the production

Parallel cam pair
Parallel cam pair
Parallel cam mechanism HSP in cross-section
Parallel cam mechanism HSP in cross-section
Gearboxes on a pallet ready for packaging
Gearboxes on a pallet ready for packaging
Measuring a roller star on the 3D measuring machine
Measuring a roller star on the 3D measuring machine
Metrology of a rotary indexing table
Metrology of a rotary indexing table

Industries

Automation technologyMechanical engineeringHigh-performance machinesIndexing dial machinesPackagingPackaging (implied by packaging of the gearboxes)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cam manufacturingMachining–––––
CNC turning (job profile: CNC turner)Machining–––––
CNC milling (job profile: CNC miller)Machining–––––
Manufacture of high-precision indexing drives (up to 2000 cycles per minute)Assembly–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D measuring machine––––Bensheim

Additional services

Consultation and personal on-site visitsAnalysis and engineering of drive solutionsProvision of CAD dataSpare part and replacement drive supply for Manifold® gearboxes

Reference customers

Manifold® Indexing Ltd. (acquired product rights, not a reference customer)

Quality

Quality assurance is carried out using state-of-the-art 3D measuring machines in a climate-controlled measuring room. The company is certified to DIN ISO 9001.

EvidenceBensheim
DIN ISO 9001

History

  1. 1989

    Foundation of HEINZ AUTOMATIONS-SYSTEME GmbH

  2. 2001

    Acquisition of all rights, drawings and documentation of Manifold® Indexing Ltd.

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