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HELiCA – Fertigung

Specialist in custom-manufactured screw flights made from steel, titanium and special materials

HELiCA Logo

HELiCA Fördertechnik GmbH

Mühlheim am MainNew on Amplifa

80+Years of experience in screw flight manufacturing
Mühlheim am MainHeadquarters and production site
9Material groups in the product range

We are HELiCA

HELiCA Fördertechnik GmbH is a manufacturer specialized in the production of screw flights with over 80 years of experience in this product area. The company advises, plans and designs screw flights individually to customer specifications using CAD. Cutting is carried out on modern laser cutting systems, with chipless forming by cold forming on eccentric and hydraulic presses; as a result, the material thickness remains uniform across the entire flight cross-section. Production is carried out from construction and stainless steel, temperature-resistant and wear-resistant steels such as Hardox 400 or Creusabro 4800, as well as Hastelloy, platinum, titanium and aluminium. HELiCA screw flights are used wherever material is conveyed, drilled, dosed, mixed or crushed, particularly in conveying technology. Production in Mühlheim am Main is largely digitized; delivery is made on schedule via the company's own in-house forwarding operation.

Site
Mühlheim am Main
Processes
Laser cutting (blanking), Cold forming (chipless forming), Manufacture of screw flights (custom production, CAD-supported planning/design), Consulting, Planning and CAD-supported design, Laser cutting, Cold forming (eccentric/hydraulic presses), Logistics / in-house forwarding
Materials
Construction and stainless steel, Temperature-resistant steels, Wear-resistant steels, Hardox 400, Creusabro 4800, Hastelloy, Platinum, Titanium
Industries
Conveying technology
  1. 01

    Consulting

  2. 02

    Planning and CAD-supported design

  3. 03

    Material selection

  4. 04

    Laser cutting (blanking)

  5. 05

    Cold forming (eccentric/hydraulic presses)

  6. 06

    Quality control

  7. 07

    Logistics / in-house forwarding

Materials

S-Stahl

Construction and stainless steel

Standard materials for screw flights depending on the area of application.

HT-Stahl

Temperature-resistant steels

For applications with elevated operating temperatures.

Hardox 400

Wear-resistant steels (Hardox 400)

For screw flights subject to heavy abrasive stress.

Creusabro 4800

Wear-resistant steels (Creusabro 4800)

Wear-resistant material for high abrasion loads.

Hastelloy

Hastelloy

Special material for corrosive operating environments.

Pt

Platinum

Special material for particular application requirements.

Ti

Titanium

Lightweight and special material for individual applications.

Al

Aluminium

Light metal for screw flights with corresponding load requirements.

Locations

Standort Mühlheim am Main

Mühlheim am Main

DE

Headquarters / Production

Materials
Construction and stainless steel, temperature-resistant and wear-resistant steels, Hastelloy, platinum, titanium,
  • Laser cutting system
  • Eccentric press
  • Hydraulic press

Components

Screw flight
Screw flightLaser cutting · Cold forming · Conveying technology

Inside the production

Laser cutting system during cutting
Laser cutting system during cutting
Cold forming in the hydraulic press
Cold forming in the hydraulic press
Work at the hydraulic press
Work at the hydraulic press
Quality control
Quality control
Product quality inspection
Product quality inspection

Industries

Conveying technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cutting (blanking)Machining––––Construction and stainless steel, temperature-resistant steels, wear-resistant steels (Hardox 400, Creusabro 4800), Hastelloy, platinum, titanium, aluminium
Cold forming (chipless forming)Forming––––Construction and stainless steel, temperature-resistant steels, wear-resistant steels (Hardox 400, Creusabro 4800), Hastelloy, platinum, titanium, aluminium
Manufacture of screw flights (custom production, CAD-supported planning/design)Engineering––––Construction and stainless steel, temperature-resistant steels, wear-resistant steels, Hastelloy, platinum, titanium, aluminium

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting system––––Mühlheim am Main
Eccentric press––––Mühlheim am Main
Hydraulic press––––Mühlheim am Main

Additional services

ConsultingPlanning and CAD-supported designLaser cuttingCold forming (eccentric/hydraulic presses)Logistics / in-house forwarding

History

  1. Over 80 years of experience in the field of screw flights

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