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Hellenbrand – Fertigung

Specialist in reject and stock preparation, conveying technology and custom-made wear parts for the paper industry

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Hellenbrand Maschinenbau GmbH

Lambrecht (Pfalz) · Dresden · BremenNew on Amplifa

1996Founded
50+Employees
3Locations in Germany
85+Customers
120+Projects

About Hellenbrand

Since 1996, Hellenbrand Maschinenbau GmbH has specialized in design, manufacturing and service for the paper industry, with a focus on reject and stock preparation of recovered paper. The portfolio includes pulpers and pulper cleaning machines, coarse screening equipment, reject treatment systems, conveying technology, special machinery, and wear and spare parts such as rotors, screen plates, machine linings, bearings and screen baskets. In addition to new machine construction, the company offers overhauls, conversions, contract machining, on-site assembly and maintenance. In-house production is carried out on a continuously modernized machine park with CNC drilling machines, robot-assisted milling and turning machines, and its own welding department, from single-unit production to series production. The headquarters with administration and manufacturing is located in Lambrecht (Pfalz); further locations are Dresden (mobile assembly team) and the sister company UPAG GmbH in Bremen. Customers such as LC Paper Group are supplied and supported worldwide.

Site
Lambrecht (Pfalz)
Processes
Drilling and milling machining (CNC drilling machines, conventional drilling systems, robot-assisted, Turning (robot-assisted CNC turning-milling machines, CNC lathes, vertical turret lathes,, Manual arc welding, MIG/MAG welding, TIG welding, Laser welding, Orbital welding, Assembly (in-house and on-site at the customer, with hydraulic torque wrench, mobile
Materials
Steel, Wear-Resistant Special Materials
Certificates
DIN EN ISO 9001:2015, EN 1090-2 (structural steelwork welding certificate), AD 2000 – HP 0 (vessel construction), ISO 9606-1 (welder qualification), DIN EN ISO 3884-3 (welding staff certification), EN 1090-2, AD 2000 HP 0, ISO 9606-1, DIN EN ISO 3884-3
Founded
1996
Employees
50+
Industries
Paper industry, Recovered paper / stock preparation, Pulp industry, Various industrial sectors (contract machining)
  1. 01

    Consulting & Planning

  2. 02

    Design

  3. 03

    Manufacturing (Milling, Turning, Drilling, Welding)

  4. 04

    Assembly

  5. 05

    Service & Commissioning

  6. 06

    Maintenance & Wear Parts Supply

Materials & Processes

St

Steel

Main material for mechanical engineering, structural steelwork (EN 1090-2), vessel construction (AD 2000 HP 0) and wear-resistant components.

FM

Wear-Resistant Special Materials

Application-specific materials for protecting heavily stressed machine parts such as rotors, screen plates and linings.

Locations

Standort Lambrecht (Pfalz)

Lambrecht (Pfalz)

DE

Headquarters: administration and manufacturing

Lot size
Single-unit to series production
Materials
Steel
  • CNC drilling machines
  • Conventional drilling systems
  • Robot-assisted CNC milling machines
  • CNC milling machines
  • Bed-type milling machines
  • Robot-assisted CNC turning-milling machines
  • CNC lathes
  • Vertical turret lathes
  • Grinding lathes
  • 2 gantry cranes (10 t, lifting height up to 9 m)
  • Welding department (manual arc, MIG/MAG, TIG, laser, orbital)
Standort Dresden

Dresden

DE

Mobile assembly team

  • Mobile welding equipment
  • Hydraulic torque wrench
  • Heavy-load transport tool

Bremen

DE

Location of sister company UPAG GmbH

Components & Products

Machined component on robot-assisted CNC machine
Machined component on robot-assisted CNC machineCNC milling/turning · Mechanical engineering
Component manufacturing
Component manufacturingMachining · Wear parts
Manufactured component
Manufactured componentWelding · Structural steelwork

Inside the production

Warehouse and yard at the Lambrecht site
Warehouse and yard at the Lambrecht site
LC Paper project
LC Paper project

Industries

Paper industryRecovered paper / stock preparationPulp industryVarious industrial sectors (contract machining)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Drilling and milling machining (CNC drilling machines, conventional drilling systems, robot-assistedMachining–––Single-unit production – Series production–
Turning (robot-assisted CNC turning-milling machines, CNC lathes, vertical turret lathes,Machining–––Single-unit production – Series production–
Manual arc weldingJoining–––––
MIG/MAG weldingJoining–––––
TIG weldingJoining–––––
Laser weldingJoining–––––
Orbital weldingJoining–––––
Assembly (in-house and on-site at the customer, with hydraulic torque wrench, mobileAssembly–––––
Quality management (DIN EN ISO 9001:2015, EN 1090-2, AD 2000 HP 0, ISO 9606-1)Testing–––––
Repair and overhaul of machines (inspection, conversion, wear parts replacement, repair,Assembly–––––
Design and special machinery construction (scraper conveyors, wash drum, band saw, specialEngineering–––––
Manufacture of custom wear and spare parts (rotors, screen plates, machine linings,Machining–––––
Structural steelwork (EN 1090-2 certified)Assembly––––Steel
Vessel construction (AD 2000 HP 0 certified)Joining–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC drilling machines––––Lambrecht
Conventional drilling systems––––Lambrecht
Robot-assisted CNC milling machines––––Lambrecht
CNC milling machines––––Lambrecht
Bed-type milling machines––––Lambrecht
Robot-assisted CNC turning-milling machines––––Lambrecht
CNC lathes––––Lambrecht
Vertical turret lathes––––Lambrecht
Digital lathes––––Lambrecht
Grinding lathes––––Lambrecht
Gantry crane–2Lifting height up to 9 m, load capacity 10 t–Lambrecht

Additional services

ConsultingPlanningDesignSpecial machinery constructionManufacturing (drilling, milling, turning, welding)Contract machiningOn-site assemblyOverhaul and conversionsRepair/maintenanceManufacture of custom wear and spare partsService and commissioningQuality management

Reference customers

LC Paper Group (Besalú)

Quality

Manufacturing is carried out under a DIN EN ISO 9001:2015 quality management system; in addition, the company holds the EN 1090-2 structural steelwork welding certificate, the AD 2000 HP 0 vessel construction certificate, and welder qualifications according to ISO 9606-1. Welding department staff are certified according to DIN EN ISO 3884-3.

EvidenceLambrecht (Pfalz)
DIN EN ISO 9001:2015
EN 1090-2
AD 2000 HP 0
ISO 9606-1
DIN EN ISO 3884-3

History

  1. 1996

    Founding of Hellenbrand Maschinenbau GmbH by Michael Hellenbrand

  2. 2000

    Continuous modernization of the machine park and build-up of the permanent workforce

  3. 2010

    Expansion of the main plant by 1000 m² with integrated assembly hall

  4. 2013

    Acquisition of GW Fasertechnik GmbH

  5. 2015

    Takeover of the URAG workshop operations and founding of UPAG GmbH Bremen

  6. 2024

    New assembly hall with over 500 m² of production and storage space completed by December 2024

  7. 2025

    Establishment of the Dresden location

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