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Hellma Materials – Fertigung

Growth of synthetic crystals and optical materials for photonics, semiconductors, aerospace and radiation detection

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Hellma Materials GmbH

Jena (DE) · Trollhättan (SE)New on Amplifa

2010Founded
almost 200Employees at 5 sites
over 500 tCrystals cumulative since founding
€ 20 millionInvestment Trollhättan plant
Ø 120 × 45 mmCaF2 prism for NASA telescope

About Hellma Materials

Hellma Materials GmbH, headquartered in Jena, manufactures ultra-pure synthetic single crystals and optical materials. The portfolio comprises crystals, ceramics and glass for optical applications, scintillation crystals, and finished optical components such as prisms. Processed materials include calcium fluoride (CaF2), barium fluoride (BaF2), germanium, zinc sulfide and cerbromide; production covers crystal growth, optical processing such as facetting, and the development of imaging measurement technology. Customers are found in the semiconductor industry, laser technology/photonics, aerospace, sensor technology and nuclear metrology. A CaF2 prism made in Jena was delivered for NASA's Nancy Grace Roman Space Telescope; together with partners, a gamma camera with a cerbromide scintillator, machine learning and augmented reality evaluation was developed for nuclear clearance measurement. Since 2024, the company has operated a plant in Trollhättan (Sweden) through the Hellma Group to expand crystal growth capacity. Over 15 years, more than 500 tonnes of crystals have been produced; the company employs nearly 200 staff at five sites worldwide.

Site
Jena
Processes
Crystal growth (synthetic single crystals), Manufacture of optical components, Facetting (optical processing), Manufacture of scintillation crystals and scintillators, Production of ceramics for optics, Manufacture of glass for optics, Manufacture of synthetic crystals for optics, Ceramics for optics
Materials
Calcium fluoride, Barium fluoride, Germanium, Zinc sulfide, Cerbromide
Certificates
ISO 50001
Founded
2010
Employees
almost 200
Industries
Semiconductor industry, Laser technology/Photonics, Aerospace, Sensor technology, Nuclear technology/Metrology, Astronomy
  1. 01

    Crystal growth of synthetic single crystals

  2. 02

    Optical processing (facetting)

  3. 03

    Quality inspection

  4. 04

    Manufacture of optical components

  5. 05

    Development of scintillators and measurement technology (gamma camera)

Materials & Processes

CaF2

Calcium fluoride

Synthetic crystal for high-precision optics, e.g. space prisms with high homogeneity and transmission.

BaF2

Barium fluoride

Crystal material for optical applications in photonics and sensor technology.

Ge

Germanium

Crystal material for optical and infrared applications.

ZnS

Zinc sulfide

Optical material for applications in photonics and sensor technology.

Cerbromid

Cerbromide

Scintillation material, including use in the scintillator of the in-house gamma camera.

Sites

Standort Jena

Jena

DE

Headquarters, crystal growth and manufacturing

Materials
CaF2, BaF2, Germanium, Zinc sulfide, Cerbromide
  • Facetting machine
  • Cobot for machine loading
  • Gamma camera (development)
Standort Trollhättan

Trollhättan

SE

Crystal growth plant, capacity expansion

  • Crystal growth systems (in parts of the former Saab car factory, NEVS site)

Components & Products

CaF2 prism (Nancy Grace Roman Space Telescope)
CaF2 prism (Nancy Grace Roman Space Telescope)Synthetic crystal · Aerospace/Astronomy
Gamma camera with cerbromide scintillator
Gamma camera with cerbromide scintillatorScintillation crystal · Nuclear metrology
Crystals for photonics applications
Crystals for photonics applicationsCrystal growth · Laser technology/Photonics

Inside the production

Crystal growth production, Jena
Crystal growth production, Jena
Production environment Jena
Production environment Jena
Optical processing
Optical processing
Crystal growth
Crystal growth
AR application gamma camera
AR application gamma camera

Industries

Semiconductor industryLaser technology/PhotonicsAerospaceSensor technologyNuclear technology/MetrologyAstronomy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Crystal growth (synthetic single crystals)Casting––––Calcium fluoride (CaF2), Barium fluoride (BaF2), Germanium, Zinc sulfide, Cerbromide
Manufacture of optical componentsEngineering–45 mm––Calcium fluoride (CaF2)
Facetting (optical processing)Machining–––––
Manufacture of scintillation crystals and scintillatorsCasting––––Cerbromide
Production of ceramics for opticsSurface–––––
Manufacture of glass for opticsCasting–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Facetting machine––––Jena
Cobot (collaborative robot system for machine loading)––––Jena
Gamma cameraHellma Materials–––Jena

Additional services

Manufacture of synthetic crystals for opticsCeramics for opticsGlass for opticsScintillation crystalsOptical componentsHeat treatment not documentedCentrifuge/inspection not documentedDevelopment of gamma camera (imaging radiation measurement)

Reference customers

NASA (Nancy Grace Roman Space Telescope)Brenk Systemplanung GmbH

Quality & Energy Management

The company operates ISO 50001 certified energy management; a quality assurance mascot is not documented. For space optics, material homogeneity, optical transmission and stress birefringence are cited as key inspection parameters.

EvidenceJena
ISO 50001

Company History

  1. 2010

    Founded with 39 employees at the founding site Jena

  2. 2024

    Establishment of the plant in Trollhättan (Sweden); investment of € 20 million in capacity expansion for crystal growth

  3. 2025

    15 years of the company: over 500 tonnes of crystals produced, growth to almost 200 employees at five sites worldwide; ISO 50001 certification

  4. 2026

    Delivery of a CaF2 prism for NASA's Nancy Grace Roman Space Telescope; presentation of a gamma camera with AR technology

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