Manufacturer of baked flat and shaped wafers for the food and confectionery industry, including in-house plant engineering
Helmut Löser GmbH & Co KG Waffelfabrik
Taunusstein-Orlen · GermanyNew on Amplifa
About Waffel Löser
Helmut Löser GmbH & Co KG Waffelfabrik is a German food industry company based in Taunusstein-Orlen (Hesse). The company focuses entirely on the production of wafers as well as the design and construction of the baking systems and machines required for this purpose. The product range includes flat wafers in 9 shapes – usable as a layer product, covering sheet, cut piece or round wafer – as well as shaped wafers in 10 shapes, among others as bars, spheres, hemispheres, sticks, tablets or packaging shells. Special versions in weight and thickness as well as die-cutting of individual shapes are possible. Production is carried out with fully automatic premix production and batter preparation available for each baking machine. Customers are companies in the food and confectionery industry, including August Storck KG. The scope of services includes warehousing and logistics services with a high-bay warehouse for 10,000 pallets, a computer-controlled warehouse management system as well as pre-production according to customer requirements.
- Site
- Taunusstein-Orlen
- Processes
- Baking of flat wafers (9 shapes, as layer product, covering sheet, cut piece, round wafer), Baking of shaped wafers (10 shapes, as bars, spheres, hemispheres, sticks, tablets or, Die-cutting of individual shapes / cutting of wafers, Cutting of wafers, Premix production (fully automatic) and batter preparation, Design and construction of wafer baking systems and machines (in-house plant engineering), Quality assurance and batch traceability (food technologists, process control system), Warehousing and logistics services (high-bay warehouse, automated retrieval)
- Materials
- Flat wafer baking, Shaped wafer baking, Die-cutting of individual shapes, Premix production, In-house plant engineering
- Certificates
- IFS Food 8.0 (Higher Level, 97.52%), Halal, RSPO Supply Chain (Mass Balance, Segregated), DIN EN ISO 50001 (Energy management system), SA 8000:2014, IFS Food 8.0 Higher Level, Halal (HQC, WHFC), RSPO Supply Chain (MB/SG), DIN EN ISO 50001, Kosher (product-related)
- Industries
- Food industry, Confectionery industry
- 01
Premix production (fully automatic)
- 02
Batter preparation
- 03
Baking of flat and shaped wafers
- 04
Cutting and die-cutting
- 05
Packaging in cartons
- 06
Storage in the high-bay warehouse
- 07
Delivery to the customer
Processes and Production Technology
Flat wafer baking
Baking of flat wafers in 9 shapes as layer product, covering sheet, cut piece and round wafer.
Shaped wafer baking
Baking of shaped wafers in 10 shapes as bars, spheres, hemispheres, sticks, tablets or packaging shells.
Die-cutting of individual shapes
Cutting and die-cutting of wafers into customer-specific individual shapes.
Premix production
Fully automatic premix production with batter preparation for each baking machine.
In-house plant engineering
Design and construction of in-house wafer baking systems and machines.
Locations
Taunusstein-Orlen
DEProduction, high-bay warehouse, administration
- Materials
- Flat and shaped wafers
- Wafer baking machines
- High-bay warehouse with computer-controlled warehouse management system (10,000 pallets)
- Process control system
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Baking of flat wafers (9 shapes, as layer product, covering sheet, cut piece, round wafer) | – | – | – | – | – |
| Baking of shaped wafers (10 shapes, as bars, spheres, hemispheres, sticks, tablets or | – | – | – | – | – |
| Die-cutting of individual shapes / cutting of wafers | – | – | – | – | – |
| Cutting of wafers | – | – | – | – | – |
| Premix production (fully automatic) and batter preparation | – | – | – | – | – |
| Design and construction of wafer baking systems and machines (in-house plant engineering)Engineering | – | – | – | – | – |
| Quality assurance and batch traceability (food technologists, process control system)Testing | – | – | – | – | – |
| Warehousing and logistics services (high-bay warehouse, automated retrieval)Assembly | – | – | – | – | – |
| Packaging of wafers in cartons | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Wafer baking machine (baking automat) | – | – | – | – | Taunusstein-Orlen |
| High-bay warehouse with computer-controlled warehouse management system (capacity 10,000 pallets) | – | – | – | – | Taunusstein-Orlen |
| Process control system (closed quality assurance control system) | – | – | – | – | Taunusstein-Orlen |
Additional services
Reference customers
Quality and Certification
A closed process control system covers supplier approvals, authorization and access controls as well as final quality control by food technologists. Gapless documentation enables exact batch traceability from raw material to delivery.
| Evidence | Taunusstein-Orlen |
|---|---|
| IFS Food 8.0 Higher Level | |
| Halal (HQC, WHFC) | |
| RSPO Supply Chain (MB/SG) | |
| DIN EN ISO 50001 | |
| SA 8000:2014 | |
| Kosher (product-related) |