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Hengstler – Fertigung

Develops and manufactures rotary encoders, counters, relays, thermal printers and measuring systems for industrial counting and control applications.

Hengstler Logo

Hengstler GmbH

Aldingen (DE) · Kezmarok (SK)New on Amplifa

1846Founded
2 sitesAldingen (DE), Kezmarok (SK)
Ralliant CorporationGroup affiliation since 2025
Injection molding since 1956Plastic parts made in-house

About Hengstler

Hengstler GmbH is a European manufacturer of industrial components for counting and control applications, headquartered in Aldingen (Baden-Württemberg). The portfolio includes incremental and absolute rotary encoders, electronic, electromechanical, mechanical and pneumatic counters, thermal printers and cutters, force-guided relays for safety circuits, industrial and temperature controllers, as well as linear and angle measuring systems. Products are manufactured to customer orders in production cells; plastic parts have been injection molded in-house since 1956, while brass and aluminum components are partly sourced or manufactured internally according to the Kanban principle. Hengstler also offers customized turnkey projects from planning through development to the finished product and supports customers in industrial automation, motion control, robotics, medical technology, as well as printing and labeling systems. Founded in 1846, the company has belonged to Ralliant Corporation since 2025 (previously Fortive, before that Danaher) and also manufactures at its site in Kezmarok, Slovakia.

Site
Aldingen
Processes
Rotary Encoders (absolute & incremental), Counters (electronic, electromechanical, mechanical, pneumatic), Thermal Printers & Cutters, Relays with force-guided contacts, Linear and angle measuring systems, Industrial and temperature controllers, timers, regulators, Plastic injection molding (plastic parts production, in-house since 1956), Precision turned parts (discontinued 1993)
Materials
Brass, Aluminum, Plastic (injection molding)
Certificates
ISO 9001, ISO 14001, ATEX
Founded
1846
Industries
Industrial automation, Motion control, Robotics, Medical technology, Printing and labeling systems, Time and attendance/access control (historical)
  1. 01

    Engineering and project planning

  2. 02

    Plastic injection molding (in-house production)

  3. 03

    Procurement of brass/aluminum parts (Kanban, internal/external)

  4. 04

    Assembly in production cells (manufacture to order)

  5. 05

    Testing and quality control

  6. 06

    Worldwide shipping

  7. 07

    RMA/repair service and WEEE recycling

Materials & Processes

Ms

Brass

Material for components such as turned parts and housing elements, used inter alia in rotary encoders.

Al

Aluminum

Lightweight material for housings and components, used inter alia in rotary encoders.

Kunststoff

Plastic (injection molding)

Injection molded in-house since 1956 for product components.

Sites

Standort Aldingen

Aldingen

DE

Headquarters, production, service

Lot size
Manufacture to order
Materials
Plastic, brass, aluminum
  • Plastic injection molding machine

Kežmarok

SK

Production site

Products & Components

Rotary encoders (incremental/absolute)
Rotary encoders (incremental/absolute)Assembly · Industrial automation

Inside the production

WEEE take-back and recycling
WEEE take-back and recycling

Industries

Industrial automationMotion controlRoboticsMedical technologyPrinting and labeling systemsTime and attendance/access control (historical)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rotary Encoders (absolute & incremental)Engineering––––Brass, Aluminum
Counters (electronic, electromechanical, mechanical, pneumatic)Assembly–––––
Thermal Printers & CuttersAssembly–––––
Relays with force-guided contactsAssembly–––––
Linear and angle measuring systemsEngineering–––––
Industrial and temperature controllers, timers, regulatorsEngineering–––––
Plastic injection molding (plastic parts production, in-house since 1956)Plastics––––Plastic
Precision turned parts (discontinued 1993)Machining––––Brass, Aluminum
Cell production / manufacturing to order (Kanban, RBS)Assembly–––––
Engineering–––––
Repair service / RMA processTesting–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Plastic injection molding machine––––Aldingen

Additional services

RMA/repair serviceTechnical support (remote support)WEEE take-back and recycling (with Remondis SE & Co. KG)Customized turnkey projectsProduct security/vulnerability disclosureProduct inquiries and spare parts serviceApprenticeships and internships

Quality & Certification

Hengstler manufactures according to the Ralliant Business System (RBS) in order-related cell production with Kanban procurement; the Aldingen and Kezmarok sites are certified to ISO 9001 and ISO 14001. Products with ATEX and safety certifications are offered, and on-time delivery is stated by the company to be 95%.

EvidenceAldingenKezmarok
ISO 9001
ISO 14001
ATEX

Company History

  1. 1846

    Founded by Johannes Hengstler in Aldingen; production of clock gongs.

  2. 1912

    Production of screws, nuts and turned parts.

  3. 1926

    Takeover of counter production with the company Efunda from Schwenningen.

  4. 1956

    Start of plastic parts production with the first injection molding machine.

  5. 1957

    Presentation of the 400 modular system.

  6. 1962

    Foundation of Hengstler Great Britain, first foreign subsidiary.

  7. 1969

    Start of the time and attendance division; founding of Hengstler Contrôle Numérique, France and Belgium.

  8. 1983

    Start of relay production through the takeover of Haller-Relais, Wehingen.

  9. 1993

    Market launch of modular rotary encoders with OptoASIC; discontinuation of turned parts production.

  10. 1995

    100% takeover by Danaher Corporation.

  11. 1998

    Sale of the time and access control business to MBB-Gelma; takeover of its angle encoder business.

  12. 2002

    Takeover of the thermal printer division of BDT, Rottweil.

  13. 2016

    Spin-off from Danaher to Fortive Corporation.

  14. 2025

    Spin-off from Fortive; Hengstler is now part of Ralliant Corporation (Raleigh, NC).

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