Plant engineering for pneumatic conveying technology and foundry technology – moulding plants, sand reclamation, conveying systems
Hensel Pneum. Fördertechnik und Giessereitechnik GmbH
NetphenNew on Amplifa
About Hensel
Hensel GmbH, based in Netphen, is a specialised company for process plant engineering focused on pneumatic conveying technology and foundry technology. Its range of services comprises complete moulding plants with continuous mixers for resin-bonded sands for the production of moulds and cores, sand reclamation plants for improving sand quality and reducing the proportion of new sand, as well as pneumatic conveying systems for granular and dusty bulk materials. In addition to individual equipment such as vibration tables, flash-off stations, turnover and separation devices, emptying devices and dosing stations, the company offers consulting, planning, commissioning and extensive services including maintenance, teleservice/remote maintenance and control technology replacement – also for third-party products. As part of control system retrofits, Simatic S5 controllers are converted to Simatic S7 with bus and Ethernet connectivity. Customers come from industries such as foundries, steel mills, power plants, waste incineration plants and the building materials industry. The company is certified to DIN EN ISO 9001 and has been active in the market for over 35 years.
- Site
- Netphen
- Processes
- Planning and construction of moulding plants with continuous mixers for resin-bonded sands, Sand reclamation plants (improvement of sand quality, reduction of new sand proportion), Pneumatic conveying systems for granular and dusty bulk materials, Process plant engineering (consulting, planning, commissioning, service), Control technology replacement / control system retrofit (Simatic S5 to S7, bus/Ethernet), Service, maintenance and teleservice/remote maintenance for plants, Consulting, Planning
- Materials
- Chromite ore sand, Bentonite, New sand, Used sand, Filter dust, Coal dust, Resin-bonded moulding sand, resin-bonded moulding sand
- Certificates
- DIN EN ISO 9001:2008, ISO 9001
- Industries
- Foundries/foundry technology, Steel mills, Power plants, Waste incineration, Building materials industry
- 01
Consulting
- 02
Planning and engineering
- 03
Manufacturing of plant components
- 04
Commissioning
- 05
Maintenance, service and teleservice
Bulk materials and processed materials
resin-bonded moulding sand
Material for moulding plants with continuous mixers for the production of moulds and cores.
New sand
Conveyed and processed in pneumatic conveying systems and sand reclamation plants.
Used sand
Conveyed bulk material whose reuse is carried out via sand reclamation plants.
Chromite ore sand
Granular bulk material for pneumatic conveying systems in the foundry sector.
Bentonite
Additive bulk material handled in pneumatic conveying systems.
Filter dust
Dusty bulk material for pneumatic conveying systems.
Coal dust
Dusty bulk material conveyed in pneumatic conveying systems.
Locations
Netphen
DEHeadquarters
- Materials
- resin-bonded sands, new sand, used sand, chromite ore sand, filter dust, bentonite, coal dust
- Continuous mixers (various designs)
- Vibration tables
- Flash-off stations
- Turnover and separation devices
- Emptying devices
- Dosing station with day tanks for resin and hardener
- Sand reclamation plant
- Pneumatic conveying system
- Graphic/touch panel (10'')
Plants and equipment
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Planning and construction of moulding plants with continuous mixers for resin-bonded sandsEngineering | – | – | – | – | resin-bonded sands |
| Sand reclamation plants (improvement of sand quality, reduction of new sand proportion)Engineering | – | – | – | – | – |
| Pneumatic conveying systems for granular and dusty bulk materialsEngineering | – | – | – | – | new sand, used sand, chromite ore sand, filter dust, bentonite, coal dust, additives |
| Process plant engineering (consulting, planning, commissioning, service)Engineering | – | – | – | – | – |
| Control technology replacement / control system retrofit (Simatic S5 to S7, bus/Ethernet)Engineering | – | – | – | – | – |
| Service, maintenance and teleservice/remote maintenance for plantsInstallation | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Continuous mixer (various designs) | Hensel | – | – | – | – |
| Vibration tables | Hensel | – | – | – | – |
| Flash-off stations | Hensel | – | – | – | – |
| Turnover and separation devices | Hensel | – | – | – | – |
| Emptying devices | Hensel | – | – | – | – |
| Dosing station with day tanks for resin and hardener | Hensel | – | – | – | – |
| Sand reclamation plant | Hensel | – | – | – | – |
| Pneumatic conveying system | Hensel | – | – | – | – |
| Graphic/touch panel (10'' screen diagonal, control technology replacement for Alubild) | – | – | – | – | – |
Additional services
Quality
The company is certified to DIN EN ISO 9001:2008. Service assignments are documented with detailed reports including optimisation suggestions.
| Evidence | Netphen |
|---|---|
| ISO 9001 |
Company history
Over 35 years in the market as a specialised company for pneumatic conveying technology and foundry technology