Precision machining of critical components and specialty materials – CNC turning, milling and grinding through to series production.
HERO CNC Präzisionszerspanung
Halle (Saale) (manufacturing and administration)New on Amplifa
About HERO CNC
HERO CNC Präzisionszerspanung manufactures critical components and complete assemblies for high-tech manufacturers and industrial companies – from development and prototyping through to large-scale series production. The manufacturing capabilities include 5-axis simultaneous machining with robot automation, 3-axis CNC milling up to 1500 mm in length, CNC turning with sub-spindle and driven tools, as well as surface grinding. A key focus is on difficult-to-machine and demanding materials such as titanium, Inconel, glass and ceramics, as well as hardened steel and castings. Final inspection is performed tactilely on a CNC coordinate measuring machine in a climate-controlled measuring room; surface finishing and hardening processes are handled by partners on site. Customers come from the optics, semiconductor, aerospace and medical technology sectors as well as the confectionery industry (embossing rollers). The company is based in Halle (Saale), where manufacturing and administration are located.
- Site
- Halle (Saale)
- Processes
- 5-axis simultaneous machining with robot automation, 3-axis machining (CNC milling), CNC turned parts with sub-spindle and driven tools, Surface grinding, CNC coordinate measuring technology (tactile measurement, climate-controlled measuring room), Surface finishing and hardening processes (by partners on site), CAM programming with EdgeCam, Assembly of complete assemblies
- Materials
- Titanium, Titanium Grade 2, Inconel, Glass, Ceramics, Steel (hardened), Castings, Titanium / Titanium Grade 2
- Certificates
- Tactile measuring room (climate-controlled)
- Industries
- Optics, Semiconductor industry, Aerospace, Medical technology, Confectionery industry, Confectionery industry (embossing rollers)
- 01
CAM programming (EdgeCam)
- 02
CNC milling (3- and 5-axis)
- 03
CNC turning
- 04
Surface grinding
- 05
Surface finishing/hardening (partner)
- 06
Assembly of complete assemblies
- 07
Tactile inspection in the measuring room
Materials & Processes
Titanium / Titanium Grade 2
Lightweight, strong and corrosion-resistant – e.g. bone screws in medical technology and structural carrier components.
Inconel
Nickel superalloy for demanding components in aerospace and chemically aggressive environments.
Steel (hardened)
Hardened steels for wear-resistant precision parts such as embossing rollers and measuring chambers.
Castings
Complex castings, especially from prototype construction, are machined.
Ceramics
Ceramic materials for wear- and temperature-resistant components.
Glass
Machining of glass for optical and semiconductor-related applications.
Locations
Halle (Saale)
DEManufacturing and administration
- Part weight / size
- 5-Achs-Fräsen bis D = 530 x 450 mm; 3-Achs bis 1500 x 700 x
- Lot size
- From 1 part to large-scale series
- Materials
- Steel (hardened), titanium, Inconel, castings, glass, ceramics
- 5-axis machining center (simultaneous machining, D = 530 x 450 mm) with robot automation
- 3-axis machining center (1500 x 700 x 500 mm)
- CNC lathe with sub-spindle, driven tools and Y-axis (bar turning up to Ø 65 mm)
- Surface grinding machine (1000 x 500 mm)
- CNC coordinate measuring machine (measuring volume 700 x 1200 x 600 mm, climate-controlled measuring room)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 5-axis simultaneous machining with robot automationMachining | – | D = 530 mm × 450 mm | – | – | Titanium, Inconel, Glass, Ceramics, Steel (hardened) |
| 3-axis machining (CNC milling)Machining | – | 1500 mm × 700 mm × 500 mm | – | – | Titanium, Inconel, Glass, Ceramics, Steel (hardened), Castings |
| CNC turned parts with sub-spindle and driven toolsMachining | – | approx. 500 mm × Ø approx. 400 mm | – | 1 part – Large-scale series | Steel, Titanium, Inconel, Specialty materials |
| Surface grindingMachining | – | 1000 mm × 500 mm | – | – | Steel (hardened), Specialty materials |
| CNC coordinate measuring technology (tactile measurement, climate-controlled measuring room)Inspection | – | 1200 mm × 700 mm × 600 mm | – | – | – |
| Surface finishing and hardening processes (by partners on site)Surface | – | – | – | – | – |
| CAM programming with EdgeCamEngineering | – | – | – | – | – |
| Assembly of complete assembliesAssembly | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis machining center (simultaneous machining) | – | – | D = 530 mm x 450 mm | – | Halle (Saale) |
| 3-axis machining center | – | – | 1500 x 700 x 500 mm | – | Halle (Saale) |
| CNC lathe with sub-spindle and driven tools (Y-axis) | – | – | Turning length up to approx. 500 mm, bar up to Ø 65 mm | – | Halle (Saale) |
| Surface grinding machine | – | – | 1000 x 500 mm | – | Halle (Saale) |
| CNC coordinate measuring machine | – | – | Measuring volume 700 x 1200 x 600 mm | – | Halle (Saale) |
| Robot automation | – | – | – | – | Halle (Saale) |
Additional services
Quality
Final inspection is performed tactilely on a CNC coordinate measuring machine in the climate-controlled measuring room with a measuring volume of 700 x 1200 x 600 mm; measurements are taken based on CAD data and drawings. Surface finishing and common hardening processes are carried out by partners on site.
| Evidence | Halle (Saale) |
|---|---|
| Tactile measuring room (climate-controlled) |