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Development, production and sales of ultrasonic welding machines for plastics, packaging, nonwovens and non-ferrous metals.

HE

Herrmann Ultraschalltechnik GmbH & Co. KG

Karlsbad-Ittersbach (Headquarters) · Etaux (FR) · Indaiatuba (BR) · Budaörs (HU)New on Amplifa

1961Founded
4 locations (Karlsbad, Etaux,Locations
> 20 Tech Centers worldwideService network

About Herrmann Ultraschall

Herrmann Ultraschalltechnik GmbH & Co. KG develops, produces and sells ultrasonic welding machines and joining systems at its Karlsbad-Ittersbach site. Using ultrasonic technology, plastics, nonwovens, packaging materials with thermoplastic sealing layers and non-ferrous metals are joined without additives, without screws and without an external heat source. The process is characterized by short cycle times, high process control and reproducible quality, and consumes around 75 % less energy in the energy balance compared with other thermal joining processes. In addition to its machine portfolio, the company offers application-related development through Herrmann Engineering, automation solutions with integration into robotics cells, and worldwide service via more than 20 Tech Centers, including commissioning, optimization, maintenance and training (Herrmann Academy). Ultrasonic technology is used in industries such as automotive, food packaging, hygiene, medical technology, electronics, battery, consumer goods and automation. Global support is provided in more than 20 countries.

Site
Karlsbad
Processes
Ultrasonic welding of plastics, Ultrasonic welding of metals (non-ferrous metals), Ultrasonic sealing of packaging (caps, pouches, bricks, cups, trays), Welding/assembly of nonwovens without adhesive, Herrmann Engineering – development of customized joining solutions (Application Engineering), Automation: integration of welding systems into automated systems and cells, Global service: commissioning, optimization, maintenance, training, repairs (Global Service), Development, production and sale of ultrasonic welding machines
Materials
Plastics (polymeric materials), Non-ferrous metals, Nonwovens, Packaging materials with thermoplastic sealing layers, Plastics, Packaging materials with thermoplastic sealing layer
Certificates
DIN EN ISO 9001:2015, EcoVadis bronze medal, WIN Charta / KLIMAWIN, ISO 9001, FDA 21 CFR Part 11 (FSC software), EcoVadis bronze medal (2022)
Founded
1961
Industries
Automotive, Food packaging, Hygiene, Medical technology, Electronics, Battery
  1. 01

    Engineering / Application Engineering

  2. 02

    Development

  3. 03

    Production of ultrasonic welding machines

  4. 04

    Integration into automation and robotics cells

  5. 05

    Sales

  6. 06

    Global service: commissioning, optimization, maintenance, training, repair

Materials & Joining Processes

KUN

Plastics

Ultrasonic welding of thermoplastic plastics without additives for industries such as automotive, medical technology and electronics.

VLIES

Nonwovens

Additive-free welding and assembly of nonwovens, e.g. for hygiene products.

VERP

Packaging materials with thermoplastic sealing layer

Ultrasonic sealing of caps, pouches, bricks, cups and trays with high cycle rates and tight sealing seams despite product residues.

NE

Non-ferrous metals

Ultrasonic metal welding, including for battery applications with visualization and process stability.

Locations

Karlsbad-Ittersbach

DE

Headquarters: development, production, sales

  • Ultrasonic welding machines with DIALOG control
  • FSC software (FDA 21 CFR Part 11)

Etaux

FR

Sales and service location France

Indaiatuba - SP

BR

Sales and service location Brazil

Budaörs

HU

Sales and service location Hungary

Industries

AutomotiveFood packagingHygieneMedical technologyElectronicsBatteryConsumer goodsAutomationAgri-food/Food packaging

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Ultrasonic welding of plasticsJoining––––Plastics, Packaging materials
Ultrasonic welding of metals (non-ferrous metals)Joining––––Non-ferrous metals
Ultrasonic sealing of packaging (caps, pouches, bricks, cups, trays)Joining––––Packaging with thermoplastic sealing layers
Welding/assembly of nonwovens without adhesiveJoining––––Nonwovens
Herrmann Engineering – development of customized joining solutions (Application Engineering)Engineering–––––
Automation: integration of welding systems into automated systems and cellsJoining––––Plastics, Non-ferrous metals
Global service: commissioning, optimization, maintenance, training, repairs (Global Service)Assembly–––––
Development, production and sale of ultrasonic welding machinesJoining–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Ultrasonic welding systems/machines (with DIALOG control, FSC software)Herrmann Ultraschall–––Karlsbad (production), Etaux FR (site)
Welding systems integrated into automated systems / components for robotics cellsHerrmann Ultraschall––––

Additional services

Herrmann Engineering / Application EngineeringTrusted advisor consultingGlobal service (commissioning, optimization, maintenance, >20 Tech Centers)Repairs / RMATraining & seminars (Herrmann Academy)FSC software in accordance with FDA 21 CFR Part 11Product Security Incident Response (PSIR)

Quality & Certificates

Quality management system according to DIN EN ISO 9001:2015 (initial certification 1994) for the development, production and sale of ultrasonic welding machines at the Karlsbad site. The FSC software supports the DIALOG control technology in complying with the FDA regulation 21 CFR Part 11 with user authentication, access rights and audit trail.

EvidenceKarlsbad-Ittersbach
ISO 9001
FDA 21 CFR Part 11 (FSC software)
EcoVadis bronze medal (2022)
WIN Charta / KLIMAWIN

History

  1. 1961

    Company founding – passion for ultrasonics since 1961

  2. 1994

    First certification according to DIN EN ISO 9001

  3. 2018

    Joined the WIN Charta (Baden-Württemberg)

  4. 2022

    EcoVadis rating: bronze medal

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