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Erkert – Fertigung

Manufacturer of ready-to-install metal precision parts and assemblies with CNC turning, milling, grinding and gear cutting in large-scale series.

Erkert Logo

HES-Präzisionsteile Hermann Erkert GmbH

Sulzbach/MurrNew on Amplifa

1935Founded
1,100Employees
approx. €265 millionAnnual revenue
77,000 sqmProduction area
150,000 parts/dayManufacturing capacity

About Erkert

HES-Präzisionsteile Hermann Erkert GmbH is a family-run metal cutting company in its third generation, founded in 1935 and headquartered in Sulzbach an der Murr in the Rems-Murr district. The company manufactures ready-to-install precision parts and pre-assembled assemblies from metal, from prototypes to large-scale series – with a capacity of around 150,000 parts per working day. The range of processes includes CNC turning on single- and multi-spindle machines, CNC milling, cylindrical, internal, non-round and surface grinding, gear cutting, gear grinding, deep-hole drilling, honing, induction hardening, blasting, deburring and laser welding through to fully automated assembly. The machine park across 77,000 sqm of production space is automated with more than 500 robots; an in-house special machine engineering department develops pick-and-place, bin-picking and measuring stations. The main customer industries are automotive and e-mobility as well as general industry.

Site
Sulzbach/Murr
Processes
CNC turning on single- and multi-spindle machines, CNC rotary transfer machining, CNC machining centers (CNC milling), CNC grinding: cylindrical, internal, non-round, surface grinding, ECM deburring, Shot peening for strength, High-pressure deburring, Honing
Materials
Metal, Metal (steel), CNC metal cutting, ECM deburring, High-pressure deburring, Induction hardening, Gear cutting & gear grinding
Certificates
ISO 9001:2015, IATF 16949:2016, ISO 14001, ISO 50001
Founded
1935
Employees
1,100
Industries
Automotive, E-mobility, General industry, General industries
  1. 01

    Simultaneous engineering / prototype development

  2. 02

    CNC metal cutting (turning, milling, grinding, gear cutting)

  3. 03

    Heat treatment (induction hardening, straightening & tempering)

  4. 04

    Surface treatment (blasting, deburring, superfinishing)

  5. 05

    Fully automated assembly of assemblies

  6. 06

    Quality inspection

Materials & Processes

Metall

Metal (steel)

Base material for the fully automatically turned, ground and gear-cut precision parts for automotive and e-mobility.

CNC

CNC metal cutting

Turning, milling, grinding and gear cutting on an automated machine park with more than 500 robots.

ECM

ECM deburring

Electrochemical deburring of precision parts for ready-to-install edges and bores.

HP

High-pressure deburring

Removes burrs even in hard-to-reach internal contours of series parts.

IH

Induction hardening

Process-integrated heat treatment to increase the surface strength of components.

VZ

Gear cutting & gear grinding

Hobbing, milling, shaping, roll peeling and rolling as well as ground, NVH-optimized gear teeth.

Locations

Standort Sulzbach/Murr

Sulzbach/Murr

DE

Production (4 plants) and administration

Lot size
Prototype to large-scale series
Materials
Metal
  • Machine park with more than 500 robots
  • CNC lathes (single/multi-spindle)
  • CNC machining centers
  • CNC grinding machines
  • In-house special machine engineering (pick-and-place, bin-picking, measuring stations)

Components

Precision part
Precision partCNC metal cutting · Automotive
Assembly
AssemblyFully automated assembly · Automotive
Gear component
Gear componentGear grinding · E-mobility

Inside the production

Production hall in Sulzbach/Murr
Production hall in Sulzbach/Murr
Automated machine park with more than 500 robots
Automated machine park with more than 500 robots
Precision manufacturing at the Sulzbach/Murr plant
Precision manufacturing at the Sulzbach/Murr plant
CNC machining of precision parts
CNC machining of precision parts
Automated production
Automated production
Sulzbach/Murr plant
Sulzbach/Murr plant
Company history since 1935
Company history since 1935
Production in Sulzbach an der Murr
Production in Sulzbach an der Murr
Production area
Production area

Industries

AutomotiveE-mobilityGeneral industryGeneral industries

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning on single- and multi-spindle machinesMetal cutting–––Single-piece production – Large-scale series–
CNC rotary transfer machiningMetal cutting–––––
CNC machining centers (CNC milling)Metal cutting–––Prototype – Large-scale series–
CNC grinding: cylindrical, internal, non-round, surface grindingMetal cutting–––––
ECM deburringSurface–––––
Shot peening for strengthSurface–––––
High-pressure deburringSurface–––––
HoningMetal cutting–––––
Induction hardeningHeat treatment–––––
Laser weldingJoining–––––
BroachingMetal cutting–––––
Cleaning blastingSurface–––––
Straightening & temperingHeat treatment–––––
Superfinishing: tape, stone and surface finishingSurface–––––
Deep-hole drillingMetal cutting–––––
Gear cutting: hobbing, milling, shaping, roll peeling, rollingMetal cutting–––––
Gear grinding: ground, topologically corrected, NVH-optimizedMetal cutting–––––
Fully automated assembly of assembliesAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Robots (automation of the machine park)–>500––Sulzbach/Murr
Special machine engineering (pick-and-place, bin-picking, fully automatic measuring stations)Hermann Erkert GmbH (in-house special machine engineering)–––Sulzbach/Murr

Additional services

CNC turning (single- and multi-spindle)CNC rotary transfer machiningCNC machining centersCNC grinding (cylindrical, internal, non-round, surface grinding)ECM deburringHigh-pressure deburringShot peening for strengthHoningInduction hardeningLaser weldingBroachingCleaning blastingStraightening & temperingSuperfinishingDeep-hole drillingGear cuttingGear grindingFully automated assembly of assembliesIn-house special machine engineeringSimultaneous engineeringPrototype developmentPre-assembly of assemblies

Quality

An integrated management system in accordance with ISO 9001:2015, IATF 16949:2016, ISO 14001 and ISO 50001, modern inspection and measurement technology as well as 100 percent automated inspection ensure the zero-defect principle. Inspection data is recorded at more than 450 production stations; quality methods such as Ishikawa, 5WHY, 8D and PDCA as well as worker self-inspections are used.

EvidenceSulzbach/Murr
ISO 9001:2015
IATF 16949:2016
ISO 14001
ISO 50001

History

  1. 1935

    Company founded by Hermann Erkert; today family-run in the third generation.

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