PU coating, rubber lining and conveying technology: wheels, rollers and rolls as well as rubber and plastic parts from one-off pieces to series production
Hess BSH – Beschichtung · Service · Handel (Inhaber Daniel Hess)
68804 Altlußheim (DE)New on Amplifa
About Hess BSH
Hess BSH is a specialist for polyurethane and rubber coatings of wheels, rollers and rolls based in Altlußheim in the Rhine-Neckar district. Production ranges from one-off pieces to series production, using PU rotational casting, mold casting with oversize allowance, molded-part casting, foam casting and spray coating as well as hot vulcanization in autoclaves with rubber grades such as NR, NBR, EPDM, FKM and VMQ. Mechanical finishing (turning, milling, grinding) is carried out according to DIN 7868 Part 3, including special geometries such as grooved, knurled, trapezoidal or crowned. The portfolio additionally includes cut-to-size parts, molded parts, seals, rubber-metal bonds, assembled transport and conveyor belts, coated drive belts, industrial hoses with fittings, cuffs and compensators as well as wear and corrosion protection. Customers come from intralogistics, printing and paper, mechanical engineering, vehicle construction, pharma, slitting operations, wood processing and recycling. With over 15 years of industry experience, the company offers consulting, optimization and on-site assembly; production takes place in Germany.
- Site
- Altlußheim
- Processes
- PU coating by rotational casting, PU coating by mold casting (with oversize allowance, mechanical finishing), PU coating as molded-part casting (precision mold), PU foam casting (with blowing agent), PU spray coating (wear & corrosion protection), PU injection molding (e.g. gripper jaws, gripper bars, gripper fingers), Hot rubber lining / hot vulcanization in autoclave (wheels, rollers, rolls), Cold vulcanization / bonding of sheet material (rubber, PU)
- Materials
- Polyurethane (PUR/PU, also foam, D44/Desmodur), Vulkollan, Natural rubber, Nitrile rubber / Perbunan, Styrene-butadiene rubber, Butyl rubber, Chloroprene rubber / Neoprene, Ethylene-propylene-diene rubber
- Certificates
- DIN 7868 Part 3 (manufacturing tolerances)
- Industries
- Unit load handling, logistics, intralogistics, Printing, paper, packaging, Mechanical engineering, Food/non-food industry, Vehicle construction, industrial trucks, Tire and automotive industry
- 01
Consulting & requirements analysis
- 02
Coating (rotational/mold casting, vulcanization)
- 03
Mechanical machining (turning, milling, grinding)
- 04
Assembly & on-site installation
Locations
Altlußheim
DEHeadquarters, production and administration
- Lot size
- One-off piece to series production
- Materials
- PUR, rubber grades, plastics
- Waterjet cutting system
- Autoclave (hot vulcanization)
- Machines for mechanical machining (turning, milling, grinding)
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| PU coating by rotational castingSurface | DIN 7868 Part 3 | – | – | One-off piece – Series production | Polyurethane (PUR/PU), Vulkollan |
| PU coating by mold casting (with oversize allowance, mechanical finishing)Surface | DIN 7868 Part 3 | – | – | One-off piece – Series production | Polyurethane (PUR/PU) |
| PU coating as molded-part casting (precision mold)Surface | – | – | – | – | Polyurethane (PUR/PU) |
| PU foam casting (with blowing agent)Surface | – | – | – | – | Polyurethane (PUR/PU) |
| PU spray coating (wear & corrosion protection)Surface | – | – | – | – | Polyurethane (PUR/PU) |
| PU injection molding (e.g. gripper jaws, gripper bars, gripper fingers)Plastics | – | – | – | – | Polyurethane (PUR/PU) |
| Hot rubber lining / hot vulcanization in autoclave (wheels, rollers, rolls)Surface | DIN 7868 Part 3 | – | – | One-off piece – Series production | NR natural rubber, NBR/HNBR, SBR, IIR butyl rubber, CR chloroprene, EPDM, FKM fluororubber, VMQ silicone, CSM Hypalon |
| Cold vulcanization / bonding of sheet material (rubber, PU)Surface | – | – | – | – | Rubber, Polyurethane (PUR/PU) |
| Mechanical machining of coatings (turning, milling, grinding; cylindrical, conical,Machining | DIN 7868 Part 3 | – | – | – | Rubber, Polyurethane (PUR/PU) |
| Cut-to-size parts from rubber/plastic (waterjet system, machine knife, manual)Machining | – | – | – | One-off piece – Series production | Rubber, Polyurethane (PUR/PU), Plastic, Felt, PTFE, Sponge rubber |
| Molded parts made of rubber, vulcanizedPlastics | – | – | – | One-off piece – Series production | NR, NBR/HNBR, SBR, EPDM, FKM, VMQ, CR, IIR, CSM |
| Molded parts made of polyurethane, castPlastics | – | – | – | – | Polyurethane (PUR/PU) |
| Molded parts made of plastic, turned/milledMachining | – | – | – | – | PA6, POM, PE/HDPE PE1000, PTFE |
| 3D printing (molded parts from rubber/plastic)Additive | – | – | – | – | Plastic |
| Assembly of transport belts & conveyor belts (cleats, wave edges, mechanical fasteners)Joining | – | – | – | – | PVC, PU, Felt, Fabric |
| On-site installation of conveyor belts / plant componentsAssembly | – | – | – | – | – |
| Rubber-metal bonds / vibration-damping metal buffers (types A-E)Joining | – | – | – | – | Rubber, Steel |
| Mandrel-made cuffs (pinch valve cuffs, ground to size)Plastics | – | – | – | One-off piece – Series | Rubber (NK 40°ShA among others), Polyurethane |
| Compensators mandrel-made / cold-bondedPlastics | – | – | – | – | Rubber, Fabric |
| Bellows / way covers (vulcanized, dipped, sewn)Plastics | – | – | – | – | Rubber, Tarpaulin fabric, Composite |
| Coating / mechanical machining of timing belts (process & synchronous belts)Surface | – | – | – | – | PU, Rubber |
| Modular linings (wear protection)Surface | – | – | – | – | Polyurethane, Rubber |
| Technical trading (hoses, fittings, belts, pulleys, couplings, seals, profiles,Engineering | – | – | – | 1 piece | Rubber, PU, PVC, PA, POM, PE, PTFE, Steel, Stainless steel |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Waterjet cutting system | – | – | – | – | Altlußheim |
Additional services
Quality
The manufacturing tolerances of the coated wheels, rollers and rolls follow DIN 7868 Part 3; mechanical machining is carried out to size according to drawing.
| Evidence | Altlußheim |
|---|---|
| DIN 7868 Part 3 (manufacturing tolerances) |
History
Over 15 years of professional experience of the owner Daniel Hess in the industry