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Hess – Fertigung

Designed exterior luminaires, masts, and urban furniture for urban spaces – Development, casting, and manufacturing in Villingen-Schwenningen.

Hess Logo

Hess GmbH Licht + Form

Villingen-Schwenningen (DE)New on Amplifa

1948Founded (as a foundry by Willi Hess)
HRB 710428, Registergericht FreiburgCommercial Register
1 StandortVillingen-Schwenningen
1898Roots of the VULKAN brand

We shape cities – luminaires and furniture from the Black Forest

Hess GmbH Licht + Form was founded in 1948 by Willi Hess as a foundry and is today an internationally active manufacturer of designed exterior luminaires, masts, solar luminaires, and urban furniture based in Villingen-Schwenningen in the Black Forest. Together with the traditional VULKAN brand (roots dating back to 1898, part of Hess since 2017), the company covers almost the entire spectrum of exterior lighting – from technically efficient streetlights to multifunctional, smart lighting systems. The company's own foundry produces cast parts from gray cast iron (GG), spherical cast iron (GGG), and aluminum; in addition, they offer sand casting (hand and machine molding), shell casting, and aluminum die casting, as well as the manufacturing of conical and cylindrical masts from steel and aluminum. For conical aluminum masts, up to 95% recycled aluminum is used, and gray cast iron parts consist of 99% steel scrap. In addition to luminaires and masts, Hess manufactures urban furniture (benches, planters, barrier systems, waste containers, tree grates, bicycle racks, utility bollards) and LED conversion kits for existing luminaires. In 2003, Hess introduced the world's first LED exterior luminaire. Customers include cities, municipalities, energy providers, and property developers worldwide; since December 2023, Hess has been part of GROUPE RAGNI (France).

Site
Villingen-Schwenningen
Processes
Casting of parts (own foundry, founded as a foundry; Aluminum casting and gray casting), Sand casting (hand mold and machine mold casting), Shell casting, Die casting, Manufacturing of conical masts (steel, aluminum), Manufacturing of cylindrical separated masts, Manufacturing of masts and booms from steel, Processing of semi-finished goods (flat and round material, pipes)
Materials
Gray cast iron (GG), Spherical cast iron (GGG), Aluminum, Steel, Stainless steel, Ash wood (high-pressure impregnated), Glass, PMMA (Plexiglass)
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, EMAS, ISO 9001, ISO 14001
Founded
1948
Industries
Cities and Municipalities, Municipal Infrastructure, Traffic / Street Lighting, Architecture and Lighting Design, Objects (Industry, administration, hospitals, universities, schools, museums), Parks and Green Spaces
  1. 01

    Casting (Sand casting, shell casting, die casting)

  2. 02

    Sheet metal processing / Mast manufacturing

  3. 03

    Processing semi-finished goods, glass, plastic

  4. 04

    Assembly of luminaires and furniture

  5. 05

    Development, sales, and project specification

Materials and Processes

GG

Gray cast iron

Casting parts such as tree grates and manhole covers, made from 99% steel scrap.

GGG

Spherical cast iron

Casting products for luminaires and urban furniture, produced using sand and shell casting.

Al

Aluminum

Casting, semi-finished goods, masts, die-cast, machined, and laser parts; up to 95% recycled aluminum for conical masts.

S235/Stahl

Steel

Semi-finished goods, masts, and booms with a recycling content of 50–75%.

1.4301

Stainless steel

Laser parts and machined parts for luminaire components.

PMMA/PC

Plastic (PMMA, PC)

Flat and pipe cuts for luminaire covers.

Glas

Glass

Flat, stepped, and shaped glass for luminaires.

Esche

Ash wood (high-pressure impregnated)

Material for urban furniture such as benches.

Locations

Standort Villingen-Schwenningen

Villingen-Schwenningen

DE

Headquarters, production, foundry, showcase

Lot size
Laser parts 20–100 Stk., machined parts 200–1000 Stk., die-cast parts 20–100
Materials
GG, GGG, Aluminum, Steel, Stainless steel
  • Foundry (Sand casting Hand/Machine mold, shell casting)
  • Aluminum die casting
  • Mast manufacturing (conical, cylindrical separated)
  • Assembly

Products and Components

LED exterior luminaires (Pole, mast, bollard, ground-recessed, wall, and historic luminaires)
LED exterior luminaires (Pole, mast, bollard, ground-recessed, wall, and historic luminaires)Assembly · Municipal Infrastructure / Street Lighting
VULKAN brand technical luminaires
VULKAN brand technical luminairesAssembly · Cities and Energy Providers
Multifunctional lighting systems CITY ELEMENTS / RENO ELEMENTS
Multifunctional lighting systems CITY ELEMENTS / RENO ELEMENTSAssembly · Smart City
Urban furniture (Benches, tree grates, waste containers, anti-collision bollards)
Urban furniture (Benches, tree grates, waste containers, anti-collision bollards)Casting/Assembly · Cities and Municipalities
LED conversion kits for existing luminaires
LED conversion kits for existing luminairesAssembly · Municipal Renovation
Solar luminaires (NOVÉA)
Solar luminaires (NOVÉA)Assembly · Solar Lighting

Inside the production

GROUPE RAGNI + Hess – joint appearance
GROUPE RAGNI + Hess – joint appearance
SERA 2 – LED mast luminaire
SERA 2 – LED mast luminaire
Luminaire product from the Hess portfolio
Luminaire product from the Hess portfolio
Luminaire product from the Hess portfolio
Luminaire product from the Hess portfolio
Project execution Heerlen (NL)
Project execution Heerlen (NL)

Industries

Cities and MunicipalitiesMunicipal InfrastructureTraffic / Street LightingArchitecture and Lighting DesignObjects (Industry, administration, hospitals, universities, schools, museums)Parks and Green SpacesSmart City

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Casting of parts (own foundry, founded as a foundry; Aluminum casting and gray casting)Casting–––––
Sand casting (hand mold and machine mold casting)Casting–––––
Shell castingCasting–––––
Die castingCasting–––––
Manufacturing of conical masts (steel, aluminum)Sheet metal processing–––––
Manufacturing of cylindrical separated mastsSheet metal processing–––––
Manufacturing of masts and booms from steelSheet metal processing–––––
Processing of semi-finished goods (flat and round material, pipes)Sheet metal processing–––––
Laser parts and burning parts (procured, typical purchased parts)Machining–––––
Machined parts (procured, typical purchased parts)MachiningDiameter 60-130 mm––––
Metal die-cast parts (procured, typical purchased parts)Forming technology–––––
Processing of glass articles (flat glass, stepped glass, shaped glass)Assembly–––––
Processing Plexiglas (flat and pipe cuts)Assembly–––––
Assembly/manufacturing of LED exterior luminaires (pole, mast, bollard, ground-recessed, wall,Assembly–––––
Manufacturing of LED conversion kits for existing luminairesAssembly–––––
Manufacturing of urban furniture (benches, planters, barrier systems, waste containers, tree grates)Assembly–––––
Manufacturing of solar luminaires (NOVÉA, with built-in batteries)Assembly–––––

Additional services

Configurators (CITY ELEMENTS, RENO ELEMENTS)DIALux plugin and lighting design dataSpecial solutionsLED conversion kits for existing luminairesSmart City solutions (Sensing, WLAN, communication)Project specification and architectural lightingSolar lighting solutions (Novéa)Support tools such as catalogs, optics overview, subsidy program consultation

Reference customers

Uber-Arena BerlinVivantes Humboldt-Klinikum BerlinU.S. Bank Stadium, MinneapolisSwarovski Kristallwelten, WattensErasmus Universität RotterdamKö-Bogen II / Gustaf-Gründgens-Platz DüsseldorfDarling Harbour SydneyPrahran Square MelbourneAustralian War Memorial WellingtonHafenCity HamburgSchwarzwald-Baar-Klinikum Villingen-SchwenningenChinese General Consulate MunichADAC Center MunichAdam Opel AG RüsselsheimSolarlux GmbH MelleUlster University BelfastNetwork Rail Milton KeynesSuzlon One Earth PuneTerreiro Paço LisbonOld Spitalfield Market London

Quality and Certificates

Hess operates with a quality management system according to DIN EN ISO 9001:2015 (certified since 2007) and pursues a zero-defect strategy. The environmental management system is certified according to DIN EN ISO 14001:2015 (since 2011) and EMAS (since 2015).

EvidenceVillingen-Schwenningen
ISO 9001
ISO 14001
EMAS

History

  1. 1898

    Roots of the traditional VULKAN brand

  2. 1948

    Founding as a foundry by Willi Hess

  3. 1974

    Production of street luminaires

  4. 1997

    Founding of HESS GmbH Licht + Form

  5. 2003

    World's first LED exterior luminaire by Hess

  6. 2013

    Part of the Nordeon Group since October

  7. 2017

    VULKAN has belonged to Hess since September

  8. 2018

    Market entry and production start in USA

  9. 2023

    Part of GROUPE RAGNI (FR) since December

  10. 2024

    Joint appearance GROUPE RAGNI + Hess, new product lines

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