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Hesse – Fertigung

Technical injection-molded plastic parts in 1k and 2k, with in-house tool and mold making and finishing from a single source.

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Hesse Kunststoffverarbeitung GmbH

Schorndorf (Vogtswiesen 60, 73614)New on Amplifa

1960Founded
20Employees
40 injection molding machines (35–130 t)Machine fleet
0.01–250 gPart weight
1–100,000 piecesLot sizes

About Hesse Kunststoffverarbeitung

Hesse Kunststoffverarbeitung GmbH has been producing technical injection-molded plastic parts in Schorndorf since 1960 and is today run by the third generation of the family. On 2000 m² of production and warehouse space, 20 employees manufacture components in 1k and 2k injection molding, including metal overmolding and glass-fiber-reinforced plastics (GRP/FRP). The machine fleet comprises 40 injection molding machines with clamping forces from 35 t to 130 t; parts from 0.01 g to 250 g are produced in lot sizes ranging from smallest series starting at 1 piece up to series of 100,000 pieces. The range of services includes in-house tool and mold making, design and consulting (2D/3D CAD, IGES), prototypes and pre-series samples, further processing, assembly of modules, and surface finishing such as chrome plating and coatings of plastic parts. Thermoplastics processed include PS, PE, PP, PA, PVC, PET and PC. Customers come from all industries; delivery is provided with warehousing and call-off orders.

Site
Schorndorf
Processes
1k injection molding, 2k injection molding (multi-component), Metal overmolding, Injection molding with glass-fiber-reinforced plastic (GRP/FRP), Chrome plating of plastic parts, Plastic coatings, Tool making and mold making, Design and consulting (CAD, 2D/3D, IGES)
Materials
Polystyrene (PS), Polyethylene (PE), Polypropylene (PP), Polyamide (PA), Polyvinyl chloride (PVC), Polyethylene terephthalate (PET), Polycarbonate (PC), Glass-fiber-reinforced plastic (GRP/FRP)
Certificates
Continuous production and assembly inspection
Founded
1960
Employees
20
Industries
Cross-industry, Cross-industry (customers from all industries)
  1. 01

    Design and consulting

  2. 02

    Tool and mold making

  3. 03

    Injection molding (1k/2k, metal overmolding, GRP/FRP)

  4. 04

    Surface finishing (chrome plating, coating)

  5. 05

    Further processing and assembly of modules

  6. 06

    Inspection and delivery

Site

Standort Schorndorf

Schorndorf

DE

Production, mold making, warehouse and administration

Part weight / size
0.01–250 g
Lot size
1–100,000 pieces
Materials
PS, PE, PP, PA, PVC, PET, PC, GRP/FRP
  • 40 injection molding machines (clamping forces 35–130 t)
  • Tool and mold making
  • CAD design (2D/3D, IGES)
  • Finishing (chrome plating, coating)
  • Assembly of modules

Components

Thermoplastic injection-molded single part
Thermoplastic injection-molded single part1k injection molding · cross-industry
Transparent injection-molded part
Transparent injection-molded part1k injection molding · cross-industry
Sanitary injection-molded part, plug-in type
Sanitary injection-molded part, plug-in type1k injection molding · sanitary
Shower handle
Shower handle2k injection molding · sanitary
Seal
Seal2k injection molding · cross-industry
Handle shell
Handle shell2k injection molding · cross-industry

Inside the production

Range of injection-molded parts
Range of injection-molded parts
Thermoplastic injection-molded single parts
Thermoplastic injection-molded single parts
Lightweight injection-molded single parts
Lightweight injection-molded single parts
Pre-series sampling
Pre-series sampling
Pre-series sample single part
Pre-series sample single part
Prototypes and pre-series samples
Prototypes and pre-series samples
Mold making for injection molding
Mold making for injection molding
Design and consulting
Design and consulting

Industries

Cross-industryCross-industry (customers from all industries)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
1k injection moldingPlastics––0.01 grams – 250 grams1,000 – 100,000Thermoplastics, Polystyrene (PS), Polyethylene (PE), Polypropylene (PP), Polyamides (PA), Polyvinyl chloride (PVC), Polyethylene terephthalate (PET), Polycarbonate (PC)
2k injection molding (multi-component)Plastics––0.01 grams – 250 grams–Thermoplastics
Metal overmoldingPlastics––––Thermoplastics, Metal
Injection molding with glass-fiber-reinforced plastic (GRP/FRP)Plastics––––Glass-fiber-reinforced plastic
Chrome plating of plastic partsSurface––––Plastic
Plastic coatingsSurface––––Plastic
Tool making and mold makingEngineering––––Steel (tool)
Design and consulting (CAD, 2D/3D, IGES)Engineering–––––
Prototypes/sampling and small series (from 1 piece)Plastics–––1Thermoplastics
Assembly of modulesAssembly––––Plastic

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding machine–40––Schorndorf

Additional services

Plastic injection molding (1k and 2k)Metal overmoldingGlass-fiber-reinforced plastic (GRP/FRP)Small series 1,000 to 100,000 pieces (smallest series from 1 piece)Prototypes and pre-series samplingIn-house tool making and mold makingDesign and consulting (2D/3D CAD, IGES)Further processing and machiningAssembly of modulesPlastic finishing (e.g. chrome plating) and coatingsLogistics with warehousing and call-off ordersInspection of geometry, strength, surface quality and material suitability

Quality

Geometry, strength, surface quality, fit and material suitability are inspected, among other things, via pre-series sampling; continuous quality control is carried out during production and assembly.

EvidenceSchorndorf
Continuous production and assembly inspection

History

  1. 1960

    Company founding; production of technical injection-molded parts, today family-run in the 3rd generation

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