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Hessler – Fertigung

Manufacturer of natural lime plasters, lime paints and dry mortars based on limestone from our own quarry.

HE

Hessler Kalkwerke GmbH

WieslochNew on Amplifa

1881Founded
15Employees
up to 90 %In-house production share
HRB 351069 WieslochCommercial register

Natural lime building materials from our own production since 1881

Hessler Kalkwerke GmbH in Wiesloch is a fourth-generation family business that has been producing natural lime building materials from its own production since 1881. The company specialises in the manufacture of limes, plasters, mortars and paints – from natural lime base plaster through premium plasters, finishing plasters and tadelakt to casein and pit lime paints as well as lime-clay plasters with hemp. The binder natural hydraulic lime as well as limestone and quartz sands are extracted in the company's own quarry in Altwiesloch and processed at the plant into dry mortars with up to 90 % in-house production. The pure natural lime plasters are free of cement, gypsum, synthetic binders and preservatives as well as fully declared; since 2020 titanium dioxide has been omitted. Customers include the construction industry, monument preservation, biological-ecological building, agriculture (fertiliser lime) and the animal feed industry (feed lime). Products are continuously tested in the plant laboratory and by independent external monitoring (IQUH).

Site
Wiesloch
Processes
Production of natural lime (Natural Hydraulic Lime) from our own quarry, Production of limes, plasters and mortars (dry mortar), Plaster application (interior and exterior plasters, base plaster, thermal insulation plaster,, Machine plaster application with plastering machines (with thermal insulation plaster equipment), Production of plinth plasters (cement plaster) and lime-cement plasters, Production of masonry mortars (mortar group IIa and III), Production of wall paints (casein paints, pit lime paints, clay paints, silicate paints), Quarry extraction of limestone
Materials
Natural Hydraulic Lime (NHL), White lime hydrate, Pit lime, Limestone, Quartz sand, Limestone flour, Marble grit, Marble flour
Certificates
IQUH product test according to RL 0110-1
Founded
1881
Employees
15
Industries
Construction industry/Building materials, Monument preservation, Biological-ecological building, Agriculture (fertiliser lime), Animal feed industry (feed lime), biological-ecological building
  1. 01

    Quarry extraction of limestone and sands

  2. 02

    Lime burning in the company's own lime kiln

  3. 03

    Production of dry mortars (plasters, mortars, paints)

  4. 04

    Product testing in the plant laboratory and IQUH external monitoring

  5. 05

    Distribution via a network of specialist retailers

Binders and raw materials

NHL

Natural Hydraulic Lime

Main binder from our own quarry, the basis of the natural lime plaster system.

CL

White lime hydrate (calcium hydroxide)

Binder for base plasters, finishing plasters and paints.

SK

Pit lime

Binder for pit lime plasters and paints for interior use.

KS

Limestone/quartz sand

Aggregates from our own extraction for plasters and mortars.

MM

Marble grit/marble flour

Aggregates for premium plasters, finishing plasters and marmorino.

BG

Expanded glass

Mineral lightweight aggregate in the thermal insulation and base plaster HP 9PM.

LE

Clay/hemp

Natural raw materials of the lime-clay plaster line with reinforcing and moisture-regulating effect.

ZEM

Cement

Binder of the lime-cement and plinth plaster product line.

WTF

Dry mortar

Production process for plasters, masonry mortars (mortar group IIa/III) and other limes.

Plant and quarry

Wiesloch

DE

Plant, administration, quarry (Altwiesloch)

Materials
Natural Hydraulic Lime, white lime hydrate, pit lime, dry mortar
  • Lime kiln with cable car loading
  • Hydraulic excavator Hyundai HL 770-9
  • Wheel loader Volvo BM 425C
  • In-house laboratory

Products

Natural lime plaster façade
Natural lime plaster façadeHP 9 natural lime base plaster · Construction industry
Natural lime plaster in the bathroom
Natural lime plaster in the bathroomNatural lime plaster system · Ecological building
Glass door in round arch with natural lime plaster
Glass door in round arch with natural lime plasterNatural lime plaster system · New building

Inside the production

HP 9 natural lime base plaster
HP 9 natural lime base plaster
HP 9SL natural lime thermal insulation plaster
HP 9SL natural lime thermal insulation plaster
HP 90 natural lime premium plaster
HP 90 natural lime premium plaster
Finishing soap (Marseille soap)
Finishing soap (Marseille soap)
Reinforcing fabric
Reinforcing fabric

Industries

Construction industry/Building materialsMonument preservationBiological-ecological buildingAgriculture (fertiliser lime)Animal feed industry (feed lime)biological-ecological building

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of natural lime (Natural Hydraulic Lime) from our own quarryEngineering––––Natural Hydraulic Lime, limestone
Production of limes, plasters and mortars (dry mortar)Plastics––––Natural Hydraulic Lime, white lime hydrate, pit lime, cement, clay, hemp
Plaster application (interior and exterior plasters, base plaster, thermal insulation plaster,Surface––––Natural hydraulic lime, white lime hydrate, pit lime, clay, hemp, marble flour, marble grit, quartz sand, expanded glass
Machine plaster application with plastering machines (with thermal insulation plaster equipment)Surface––––lime plasters, thermal insulation plasters
Production of plinth plasters (cement plaster) and lime-cement plastersSurface––––cement, lime
Production of masonry mortars (mortar group IIa and III)Plastics––––lime, cement
Production of wall paints (casein paints, pit lime paints, clay paints, silicate paints)Surface––––casein, pit lime, clay, silicate
Quarry extraction of limestoneEngineering––––limestone, sand
Product testing in the plant laboratory and external monitoring (IQUH test)Testing–––––
Production of fertiliser lime, feed lime and limestone flourPlastics––––lime

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hydraulic excavatorHyundai HL 770-9–––Wiesloch/quarry
Wheel loaderVolvo BM 425C–––Wiesloch/quarry
Lime kiln (with cable car loading)––––Wiesloch

Additional services

ConsultingTraining/eventsPlant laboratory quality testingown quarrynetwork of specialist retailersDownloads (product/safety data sheets, declarations of performance)

Environment and quality

The products are continuously monitored in the in-house plant laboratory and externally monitored by the Institute for Quality Management and Environmental Hygiene (IQUH); the IQUH product test according to RL 0110-1 is valid until 04/2027.

EvidenceWiesloch
IQUH product test according to RL 0110-1

Company history

  1. 1881

    Founded by the pharmacist Nikolaus Hessler at the Rot/Malsch location; first use of the self-burned Natural Hydraulic Lime on buildings in the region.

  2. 1940

    Dr. Fritz Gramespacher acquires shares and later takes over the company completely; production relocates to Altwiesloch with new quarry premises.

  3. 1970

    Decision to produce dry mortars in-house; since the mid-1970s HP 9 has been part of the product range as a pure lime plaster, from which the lime plaster system (HKS) was developed.

  4. 2020

    Waiver of titanium dioxide in the natural lime plasters.

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