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HEW-KABEL – Fertigung

Development and manufacture of customized specialty cables, wires and cable assemblies for highly demanding industries.

HEW-KABEL Logo

HEW-KABEL GmbH

Wipperfürth · Norderstedt · Changzhou (CN) · Dołuje (PL) · Söderfors (SE)New on Amplifa

1964Founded
more than 400Employees
approx. €85 millionAnnual revenue (2019)
5 locationsGermany, China, Poland, Sweden
from 0.0125 mmMiniature manufacturing

About HEW-KABEL

HEW-KABEL GmbH, headquartered in Wipperfürth, is an internationally active manufacturer of customer-specific specialty cables, wires and cable assembly systems. The company develops and manufactures cables for demanding applications in robotics, aerospace, defence, marine, medical technology, automotive, industry and energy. Its value chain ranges from cable design through construction geometry and material selection to continuous (re-)certification. Core competencies include extreme temperature resistance, miniature manufacturing from 0.0125 mm, and water-tight cables with halogen-free filling material. Proprietary materials such as silicone compounds (own brand Silindo) are partly developed and tested in-house. With more than 400 employees, over 700 customers and international locations in Germany, China, Poland and Sweden, the HEW-KABEL Group has been part of the Habia Group since 2022.

Site
Wipperfürth
Processes
Development and manufacture of specialty cables and wires (Custom Specialty Cables), Miniature manufacturing (cables/wires) from 0.0125 mm, Cable assembly systems (manufacture of cable assemblies), Manufacture of silicone compounds (SiC Compound GmbH), Robotic cable solutions (cable-based solutions for robots, Robotic Solutions GmbH), Water-tight cables (water-filled cables and cable assemblies), Cable design/engineering, Customized cables and cable assemblies
Materials
PTFE (polytetrafluoroethylene), Silicone (silicone compounds, own brand Silindo), Halogen-free filling material (water-tight cables), Shielding materials, Halogen-free filling material
Certificates
EN/AS9100
Founded
1964
Employees
more than 400
Industries
Robotics, Aerospace, Defence, Marine, Medical technology, Automotive
  1. 01

    Cable design / Engineering

  2. 02

    Material development and selection

  3. 03

    Cable and wire manufacturing

  4. 04

    Miniature manufacturing

  5. 05

    Cable assembly / Assembly

  6. 06

    (Re-)Certification

Materials and Manufacturing Processes

PTFE

PTFE (polytetrafluoroethylene)

High-temperature-resistant material for specialty cables and wires in extreme environments.

SiC

Silicone (silicone compounds, own brand Silindo)

Proprietary silicone compounds for flexible and temperature-resistant cable insulation.

HFFR

Halogen-free filling material

Water-tight, halogen-free filling material for waterproof cables and cable assemblies.

SHIELD

Shielding materials

Shielding materials for interference immunity and electromagnetic compatibility.

Locations

Standort Wipperfürth

Wipperfürth

DE

Headquarters / Production

Materials
PTFE, silicone, halogen-free materials
Standort Norderstedt

Norderstedt

DE

Location

Standort Changzhou

Changzhou

CN

Location

Standort Dołuje

Dołuje

PL

Location

Standort Söderfors

Söderfors

SE

Location

Components and Products

Specialty cables
Specialty cablesPlastics extrusion · Aerospace
Robotics cables
Robotics cablesCable design · Robotics
Water-tight cables
Water-tight cablesCable manufacturing · Marine
PTFE wires and cables
PTFE wires and cablesExtrusion · Industry

Inside the production

Cable design and engineering
Cable design and engineering
Applications of demanding specialty cables
Applications of demanding specialty cables
Production at the Wipperfürth plant
Production at the Wipperfürth plant
Cable properties in detail
Cable properties in detail
Cables under mechanical stress
Cables under mechanical stress
Engineering know-how
Engineering know-how

Industries

RoboticsAerospaceDefenceMarineMedical technologyAutomotiveIndustryEnergy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacture of specialty cables and wires (Custom Specialty Cables)Plastics––––PTFE, silicone, halogen-free materials
Miniature manufacturing (cables/wires) from 0.0125 mmPlasticsfrom 0.0125 mm––––
Cable assembly systems (manufacture of cable assemblies)Assembly–––––
Engineering–––––
Manufacture of silicone compounds (SiC Compound GmbH)Plastics––––silicone
Robotic cable solutions (cable-based solutions for robots, Robotic Solutions GmbH)Plastics–––––
Water-tight cables (water-filled cables and cable assemblies)Plastics––––halogen-free material
Plastics–––––

Additional services

Cable design/engineeringCustomized cables and cable assembliesMiniature manufacturing from 0.0125 mm(Re-)certification of cablesDevelopment and testing of proprietary materialsSilicone compounds (SiC Compound)

Reference customers

More than 700 customers (without public naming of individual reference customers)

Quality and Certification

Manufacturing is EN/AS9100-certified, including partial-discharge-free (PD-free) high-voltage and high-performance cables for aerospace. Materials and cables are developed and tested internally, with continuous (re-)certification throughout the product life cycle.

EvidenceWipperfürth
EN/AS9100

History

  1. 1957

    Among the first manufacturers of PTFE wires and cables in Europe

  2. 1964

    Founded by Heinz Eilentropp

  3. 1998

    Acquired by the CDT Group

  4. 2004

    Merger to form the Belden CDT Group

  5. 2009

    Acquired by Dr. Rainer Flohr

  6. 2011

    Spin-off of SiC Compound; founding of HEW-KABEL America Inc.

  7. 2019

    Acquired by Andlinger & Company (closing 06.08.2019)

  8. 2022

    Merger with Habia Cable

  9. 2023

    Change of managing director to Jörg Kuck

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