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HF-Rohrleitungsbau – Fertigung

Piping, wear protection and engineering for gravel plants and wet processing plants

HF-Rohrleitungsbau Logo

HF Rohrleitungs- und Anlagenbau GmbH & Co. KG

Forstinning (headquarters) · Probstzella (manufacturing workshop)New on Amplifa

1998Spun off as HF Rohrleitungs- und Anlagenbau GmbH
2Sites (Forstinning, Probstzella)
>50 yearsMarket experience since founding in 1970
DN 20 to DN 1000Pipe sizes (steel and HDPE)

About us

HF Rohrleitungs- und Anlagenbau GmbH & Co. KG is an owner-managed family business with more than 50 years of experience in piping for gravel plants and other wet processing plants. Its range of services covers engineering, manufacturing and installation: the company plans the complete water circuit of a plant from fresh water through process water to wastewater, designs and models pipework in 3D AutoCAD, and manufactures pipes, pipe bends, T-pieces, reducers, distributors, fittings, pontoon systems and installation-ready pipework in steel, HDPE or rubber-lined versions. The workshops in Forstinning and Probstzella also perform rubber lining, hot and cold vulcanization and the lining of components with rubber, polyurethane or ceramics. The offering is complemented by valves, compensators, conveying hoses, pumps, wear protection as well as maintenance, repair and national and international installation.

Site
Forstinning
Processes
Pipe manufacturing (pipes, pipe bends, T-pieces, reducers, distributors, fittings), Rubber lining of pipes and fittings with wear-resistant rubber, Hot and cold vulcanization of components, PU spray coating, Production of components by casting process, Wear protection lining (rubber, PU and ceramic plates, lining of containers, hoppers), Installation of piping systems (steel, PE plastic, various connection methods),, Painting of pipelines in RAL colors
Materials
Steel pipe P235 according to EN 10217-1, HDPE pipes SDR 11/SDR17, Wear-resistant rubber (various grades, e.g. 35° Shore A), Natural rubber T40 (Metso Trellex), SBR rubber T60 (Metso Trellex), EPDM (compensator bellows), NBR (seals, compensator bellows), PTFE (compensator coating)
Certificates
Welding qualification DIN EN 287, Piping standard DIN EN 13480, ISO 9001
Founded
1998
Industries
Gravel plants, Wet processing plants, Concrete plants, Mining, Water treatment, Sewage treatment plants
  1. 01

    Engineering (water circuit, 3D AutoCAD, manufacturing drawings)

  2. 02

    Pipe prefabrication in the workshop

  3. 03

    Rubber lining, vulcanization, wear protection lining

  4. 04

    Painting according to RAL

  5. 05

    Delivery and national/international installation

  6. 06

    Maintenance, repair and spare parts management

Materials and processes

P235

Steel pipe P235 (EN 10217-1)

Pipes from DN 20 to DN 1000 for the pipework of wet processing plants.

PE-HD

HDPE pipes SDR 11/SDR 17

Plastic pipes from DN 20 to DN 1000 for fresh water and wastewater pipework.

VMQ-Gummi

Wear-resistant rubber (among others 35° Shore A)

Lining of pipes, fittings, pump housings and cyclones against abrasive wear.

T40/T60

Metso Trellex natural rubber T40 / SBR T60

Highly abrasion-resistant rubber spiral hoses for hydraulic and pneumatic slurry hose systems.

EPDM

EPDM

Bellows for rubber compensators for vibration and thermal expansion compensation.

NBR

NBR

Seals and compensator bellows for abrasive media.

PTFE/Hypalon

PTFE and Hypalon coating

Coated compensators with stainless steel flanges for the chemical industry.

PU

Polyurethane

Spray coating of small, complex components as well as wear protection plates.

Keramik

Ceramics

Linings for highly stressed plant components.

Edelstahl/Grauguss

Stainless steel, grey cast iron

Materials for valves such as knife gate valves, DN 25 to DN 300, 0–16 bar.

Alu

Aluminium

Couplings for Metso Trellex hose systems.

Sites

Standort Forstinning

Forstinning

DE

Headquarters, workshop for rubber lining/vulcanization, valve warehouse

Materials
Rubber, polyurethane, ceramics
  • Workshop for rubber lining/vulcanization
  • Valve and pipe warehouse
Standort Probstzella

Probstzella

DE

Workshop for pipe prefabrication, valve warehouse

Lot size
Individual parts up to complete piping systems
Materials
Steel, HDPE, wear-resistant rubber
  • Workshop for pipe prefabrication (pipes, bends, T-pieces, reducers, distributors, fittings)
  • Valve and pipe warehouse

Components and products

Pipe with fixed flange
Pipe with fixed flangePipe manufacturing · gravel plants
Rubber-lined pipe with branch
Rubber-lined pipe with branchRubber lining/vulcanization · wet processing
PE process water pipes
PE process water pipesInstallation · gravel plant
Pontoon with walkway and pipework
Pontoon with walkway and pipeworkManufacturing and installation · gravel plant

Inside the production

Welding in production
Welding in production
Installation of a pipeline in a gravel plant
Installation of a pipeline in a gravel plant
Installation of a fresh water pump
Installation of a fresh water pump
Höchstädt gravel plant (Kiesa crushing plant)
Höchstädt gravel plant (Kiesa crushing plant)

Industries

Gravel plantsWet processing plantsConcrete plantsMiningWater treatmentSewage treatment plantsBiogas plantsSugar industryFood industryPaper and pulp industryQuarries/sand and limestone plantsGlass manufacturingSteel and cement industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Pipe manufacturing (pipes, pipe bends, T-pieces, reducers, distributors, fittings)Joining––––Steel (P235), HDPE, Steel with rubber lining
Rubber lining of pipes and fittings with wear-resistant rubberSurface––––Steel, Wear-resistant rubber (various grades, e.g. 35° Shore A)
Hot and cold vulcanization of componentsSurface––––Rubber
PU spray coatingSurface––––Polyurethane
Production of components by casting processCasting––––Rubber/plastic
Wear protection lining (rubber, PU and ceramic plates, lining of containers, hoppers)Surface––––Rubber, Polyurethane, Ceramics
Installation of piping systems (steel, PE plastic, various connection methods),Assembly––––Steel, HDPE
Painting of pipelines in RAL colorsSurface––––Steel
Engineering: planning of water circuit, pipe cross-section dimensioningEngineering–––––
Welding (trained welders in piping construction)Joining––––Steel
Repair/reconditioning of pump housings, impellers, pipelinesAssembly––––Steel, Rubber
Manufacture of seals to customer specificationsPlastics––––Rubber

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Workshop (pipe prefabrication)––––Probstzella, Ludwigsstädter Str. 3
Workshop (rubber lining/vulcanization)––––Forstinning, Römerstraße 28

Additional services

Engineering: planning of the water circuit of gravel plants (fresh water, process water, wastewater)Design and 3D modeling of pipelines in AutoCADPreparation of manufacturing drawings and parts listsSizing and calculation of pumpsManufacture of pipes, bends, fittings, installation-ready pipework (steel, HDPE, rubber-lined)Vulcanization (hot and cold vulcanization)Rubber lining of pipes, fittings, pump housings, cyclonesWear protection (rubber, polyurethane, ceramics), coating, PU spray coatingManufacture and installation of pontoon systems with walkwaysInstallation national and international (installation managers, welders, fitters)Maintenance, repair and conversion of existing piping systemsPainting in RAL colorsValve warehouse and fast deliveryMetso Trellex conveying hoses and couplings ex stockOn-site consulting, spare parts management

Reference customers

Bartlechner Besitz KG (Tüssling gravel plant, 2016)Holemans Niederrhein GmbH (Ellerdonk gravel plant, 2016)Kiesa Quetschwerk GmbH & Co. KG (Höchstädt gravel plant, 2016)Ernst Marschall GmbH & Co. KG (Roßberg gravel plant, 2016)

Quality

Installation managers, welders and fitters receive continuous training; welding is carried out according to DIN EN 287 and DIN EN 15609. Pipelines are manufactured according to DIN EN 13480, flanges according to DIN 2501 and ANSI B16.5, painting according to DIN EN ISO 12944.

EvidenceForstinningProbstzella
Welding qualification DIN EN 287
Piping standard DIN EN 13480
ISO 9001

History

  1. 1970

    Company founded by Herbert Fleischmann sen. in Haar; piping for gravel plants

  2. 1976

    Start of the vulcanization and wear protection technology divisions

  3. 1982

    Herbert Fleischmann jun. joins the company; founding of Herbert Fleischmann GmbH

  4. 1983

    Helmut Fleischmann starts as a fitter in the piping division

  5. 1991

    Opening of the branch in Unterwellenborn, Thuringia

  6. 1993

    Gabriele Fleischmann begins her work

  7. 1994

    Management handed over to the brothers Herbert and Helmut Fleischmann

  8. 1998

    Spin-off of the piping and plant construction division; founding of HF Rohrleitungs- und Anlagenbau GmbH based in Unterwellenborn

  9. 2001

    New building in Forstinning

  10. 2002

    Relocation of operations from Haar to Forstinning

  11. 2004

    Death of company founder Herbert Fleischmann sen.

  12. 2013

    Conversion of both companies into a GmbH & Co. KG

  13. 2014

    Wolfgang-Andreas Fleischmann joins the company; relocation from Unterwellenborn to Probstzella

  14. 2016

    Florian Fleischmann starts in piping and plant construction

  15. 2022

    Handover of the company to the third generation (Florian and Andreas Fleischmann)

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