Custom cable assembly and module assembly for special vehicles, special machinery and e-mobility in small quantities

Hi-Te GmbH

Dettingen an der Iller, GermanyNew on Amplifa

1987Founded

ca. 20Employees

1 siteDettingen an der Iller

43 m / 1,700 wiresLargest cable set produced

over 50Machine tools for prototypes and pre-series

About Hi-Te GmbH

Hi-Te GmbH from Dettingen an der Iller has been manufacturing custom cable sets and assemblies for industry, mechanical engineering and automotive technology since 1987. The family-owned company with around 20 employees specializes in prototypes, pre-series and small series; about 80 percent of the assembly work is done by hand to high quality standards. The portfolio includes vehicle and machine wiring, control panels, controllers, pre-assembled modules, cutting of printed wires and jacketed cables, as well as development through to production readiness including circuit diagrams, cable set drawings and bills of materials. A focus lies on e-mobility and high-voltage technology, for example for municipal and agricultural vehicles with electric drive and converted construction vehicles. Customers include Goldhofer (aircraft tractors and heavy transport), Kärcher and the CWA-V-Bahn Grindelwald. Since 2009 the company has been located in the Dettingen industrial area directly on the A7 motorway.

Site: Dettingen an der Iller
Processes: Cable assembly (cable sets for vehicle and machine wiring, custom-made products), Module assembly (control panels, controllers, pre-assembled modules), Cutting (printed wires individually or with contacts as wire sets, jacketed cables cut to length,, Prototype and small-series production (development and production of one-off pieces to small series), Documentation (circuit diagrams, cable set drawings, bills of materials), Assembly for e-mobility and high-voltage technology, Cable assembly (vehicle and machine wiring), Prototype and small-series production
Materials: High-voltage cables, Jacketed cables, Wires
Certificates: DIN EN ISO 9001, VDE certification, ISO 9001
Founded: 1987
Employees: 20
Industries: Special vehicle construction, Special machinery construction, Automotive engineering, Mechanical engineering, Aviation, Municipal and agricultural vehicles

01
Consulting and development through to production readiness
02
Cutting of wires and jacketed cables
03
Cable assembly and crimping
04
Module assembly (control panels, controllers, pre-assembled modules)
05
Documentation (circuit diagrams, cable set drawings, bills of materials)

Cables and Processes

High-voltage cables

Assembly work for e-mobility and high-voltage technology; the staff are trained accordingly.

Jacketed cables

Cut to length, raw or stripped, for vehicle and machine wiring.

Wires

Printed wires individually or with contacts as wire sets.

Locations

Dettingen an der Iller

Manufacturing and administration, industrial area on the A7

Lot size: One-off pieces/prototypes to small series
Materials: High-voltage cables, jacketed cables, wires

Crimping tools
Over 50 machine tools for prototypes and pre-series
Modern production systems for cable assembly

Components and Products

**Cable set / assembly**Cable assembly · special vehicle and special machinery construction

Inside the production

Hi-Te GmbH company building in Dettingen

Industries

Special vehicle constructionSpecial machinery constructionAutomotive engineeringMechanical engineeringAviationMunicipal and agricultural vehiclesE-mobilityPassenger transport (cable cars)LogisticsAviation (aircraft tractors)

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Cable assembly (cable sets for vehicle and machine wiring, custom-made products)Joining	–	43 m (company record: 1,700	–	One-off pieces / prototypes – Small series (large series not a focus)	Cables/wires, Jacketed cables, High-voltage cables
Module assembly (control panels, controllers, pre-assembled modules)Assembly	–	–	–	Small series	–
Cutting (printed wires individually or with contacts as wire sets, jacketed cables cut to length,Joining	–	–	–	–	Wires, Jacketed cables
Prototype and small-series production (development and production of one-off pieces to small series)Engineering	–	–	–	One-off pieces – Small series	–
Documentation (circuit diagrams, cable set drawings, bills of materials)Engineering	–	–	–	–	–
Assembly for e-mobility and high-voltage technologyJoining	–	–	–	–	High-voltage cables

3 Anlagen & Maschinen

Machine	Manufacturer / model	Quantity	Working area	Year built	Site
Crimping tools	–	–	–	–	Dettingen an der Iller
Machine tools for cable assembly (prototypes/pre-series)	–	over 50	–	–	Dettingen an der Iller
Modern production systems (cable assembly)	–	–	–	–	Dettingen an der Iller

Additional services

Cable assembly (vehicle and machine wiring)Module assembly (control panels, controllers, pre-assembled modules)Prototype and small-series productionCutting (printed wires, wire sets, jacketed cables cut to length)Documentation (circuit diagrams, cable set drawings, bills of materials)Development through to production readinessHigh-voltage cables / e-mobilityConsulting and support

Reference customers

Goldhofer (aircraft tractors)Goldhofer (heavy and special transport)Kärcher (snow blower)CWA-V-Bahn GrindelwaldFrankfurt and Munich airports (commercial vehicles, indirect)

Quality

Since 2008, Hi-Te GmbH has been VDE-certified and audited to DIN EN ISO 9001. The assembly work is carried out predominantly by hand to high quality standards by in-house trained and continuously further trained personnel.

Evidence	Dettingen an der Iller
ISO 9001
VDE certification

History

1987
Founded by Manfred Hirt with a focus on custom cable assembly
2008
VDE certification and audit to DIN EN ISO 9001
2009
Relocation to the Dettingen industrial area directly on the A7 for capacity reasons
2019
Stephan Kober takes over management
Significant expansion of warehouse space for greater independence from supply chains