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Hidrostal – Fertigung

Development and production of clog-free screw centrifugal impeller pumps for wastewater, construction, industry, food and aquaculture.

Hidrostal Logo

Hidrostal Holding AG

Neunkirch (CH)New on Amplifa

1950erDevelopment of the first Hidrostal pump (fish pump)
over 100Countries with Hidrostal activity
approx. 20Subsidiaries worldwide
800Standard hydraulics, combinable with approx. 40

About Hidrostal

Hidrostal is a Swiss pump manufacturer headquartered in Neunkirch (SH), organized as Hidrostal Holding AG. The company develops and produces pumps, pump systems and solutions based on the patented screw centrifugal impeller, which enables clog-free, gentle and energy-efficient conveyance of solids-laden and shear-sensitive media. The portfolio includes End Suction Volute Pumps, compact pumps, submersible and immersible pumps, bearing frame pumps, Axial Diffuser and Vertical Turbine Pumps, as well as mixers, aerators and mobile pump sets; around 800 standard hydraulics can be combined with approximately 40 motors or 40 bearing frames. Flow rates range depending on the series from a few liters up to 3000 l/s with power ratings up to 800 kW and discharge flanges up to 700 mm. In terms of materials, cast iron, spheroidal graphite cast iron, chrome hard iron, stainless steel/V4A steel castings and duplex steel as well as elastomers such as EPDM, NBR, FKM and FFKM are offered, complemented by an in-house foundry network for customer-specific adaptations. Fields of application include wastewater and wastewater treatment plants, drainage and flood protection, industry (including oil-containing water, swarf and coolant, oil and gas), food (breweries, fruit, potatoes), aquaculture and fish-friendly pumping according to NEN 8775:2020. Hidrostal is active in over 100 countries and maintains subsidiaries in around 20 countries.

Site
Neunkirch
Processes
Screw centrifugal impeller pump conveyance (clog-free), Pump system development and engineering (HidroSelect), Production of pumps and hydraulics (800 standard hydraulics), Dynamic Balancing (balancing), Analysis & Testing (pump performance tests, condition monitoring, inspection), Vibration monitoring / cloud-based remote monitoring, Service & Repair, maintenance, spare parts, installation & commissioning, piping and, Rental of pump systems (submersible pumps, diesel/electric, siphon systems Heber 2000)
Materials
Cast iron (grey cast iron), Spheroidal graphite cast iron, Duplex steel (stainless duplex steel), High-gloss steel, Chrome hard iron (Hi-Chrome), Stainless steel, V4A steel casting, NBR (elastomer)
Certificates
ISO 9001
Industries
Wastewater/municipal engineering, Construction (drainage, dewatering, flood protection), Industry (oil and gas, paper/pulp, swarf/coolant), Food (brewery/malt, fruit and vegetables, potato processing), Aquaculture, Maritime/offshore
  1. 01

    Development and design (hydraulic engineering, HidroSelect)

  2. 02

    Procurement/manufacturing via in-house foundry network

  3. 03

    Production and installation

  4. 04

    Analysis & Testing (performance tests, Dynamic Balancing)

  5. 05

    Service & Repair, spare parts, rental, consulting & training

Materials and Processes

GJL

Cast iron (grey cast iron)

Standard material for pump hydraulics at neutral pH values.

EN-GJS

Spheroidal graphite cast iron

Ductile cast iron material for wear-exposed pump parts.

Hi-Chrome

Chrome hard iron

For suction-side wear plates and abrasive media, hardness up to 62 HRC.

Duplex

Duplex steel

For seawater, brackish water and acidic or alkaline media.

V4A

V4A steel casting / stainless steel

Hygienic and corrosion-resistant design, e.g. for brewery and food applications.

NBR

NBR elastomer

Seal and elastomer option depending on the pumped medium.

EPDM

EPDM elastomer

Common design for media-contacted elastomers, among other things suitable for CIP cleaning.

FKM

FKM elastomer

For higher chemical and thermal requirements on seals.

FFKM

FFKM elastomer

For extreme chemical stress on seals.

Locations

Standort Neunkirch

Neunkirch

CH

Headquarters

Materials
Cast iron, spheroidal graphite cast iron, chrome hard iron, stainless steel, duplex
  • Production of pumps and hydraulics
  • Dynamic Balancing
  • Analysis & Testing (pump performance tests)

Pumps and Systems

Screw centrifugal impeller
Screw centrifugal impellerIn-house impeller production · wastewater/industry
Submersible motor pump with foot curve (Immersible)
Submersible motor pump with foot curve (Immersible)Submersible motor pump · wastewater treatment
Bearing frame pumps H12K
Bearing frame pumps H12KBearing frame pump · wastewater treatment plant
Screw centrifugal impeller pump
Screw centrifugal impeller pumpEnd Suction Volute Pump · industry

Inside the production

Hidrostal production
Hidrostal production
Pump application in operation
Pump application in operation
Water supply and drainage
Water supply and drainage
Hidrostal global presence
Hidrostal global presence
Hidrostal worldwide – location map
Hidrostal worldwide – location map

Industries

Wastewater/municipal engineeringConstruction (drainage, dewatering, flood protection)Industry (oil and gas, paper/pulp, swarf/coolant)Food (brewery/malt, fruit and vegetables, potato processing)AquacultureMaritime/offshoreAgriculture (slurry)Industry (oil-containing water, swarf/coolant, paper/pulp, oil andFood (fruit/vegetables, potato processing, beer and malt production)Aquaculture/fish-friendly pumping

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Screw centrifugal impeller pump conveyance (clog-free)Engineering––––Cast iron, Spheroidal graphite cast iron, Duplex steel, High-gloss steel, Chrome hard iron, Stainless steel
Pump system development and engineering (HidroSelect)Engineering–––––
Production of pumps and hydraulics (800 standard hydraulics)Engineering–––––
Dynamic Balancing (balancing)Testing–––––
Analysis & Testing (pump performance tests, condition monitoring, inspection)Testing–––––
Vibration monitoring / cloud-based remote monitoringTesting–––––
Service & Repair, maintenance, spare parts, installation & commissioning, piping andAssembly–––––
Rental of pump systems (submersible pumps, diesel/electric, siphon systems Heber 2000)Engineering–––––
Consulting & training (pump selection, energy-saving solutions)Engineering–––––
3D printing for plant components (aquaculture)Additive–––––
Manufacture of gratings and fish tanks (aquaculture facilities)Assembly–––––
Own casting materials / in-house foundry networkCasting––––Cast iron, Spheroidal graphite cast iron, Duplex steel, V4A steel casting, Chrome hard iron

16 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Screw centrifugal impeller pump (End Suction Volute Pumps)Hidrostal–Flow rates 10–10000 l/s, heads 1–100 m, discharge flanges up to 700 mm, power up to 800 kW–Neunkirch, CH
Compact pump (Compact Pumps)Hidrostal A2U–Discharge/suction flanges 50–200 mm, head 1.5–35 m, flow rate 2–200 l/s, power 0.5–45 kW––
Submersible motor pump (Submersible pumps)Hidrostal––––
Immersible pumps (immersible pumps)Hidrostal––––
Bearing frame pump (Bearing frame pumps)Hidrostal––––
Axial Diffuser Pumps / Axial Column PumpHidrostal––––
Vertical Turbine PumpsHidrostal––––
Mixers & aerators (HidroMix pump mixer system)Hidrostal HidroMix––––
Mobile pump set (IPS SuperBetsy, diesel/electric)Hidrostal SuperBetsy–Flow rate 28–300 l/s, free sphere passage 75–120 mm––
Mobile pump (AEON)Hidrostal AEON––––
PreroClean dual tank system (self-cleaning pump sump)Hidrostal PreroClean–Shaft diameter 1.2 / 1.5 / 2 m, sphere passage 50–285 mm––
prerostal pump systemHidrostal prerostal––––
Floating Pump SystemHidrostal––––
SAF pumps (Bedford Pumps, inline fixed installation)Bedford Pumps (Hidrostal) SAF series–Flow rate up to 3000 l/s, head up to 70 m––
Fish pump M700 (fish-friendly, NEN 8775:2020)Hidrostal M700–4000 m³/h (fish lift system)––
Heber 2000 siphon systemHidrostal Heber 2000––––

Additional services

Service & RepairRentalSpare partsProduction & InstallationAnalysis & Testing (pump performance tests, condition monitoring)Consulting & Training (Pump Academy)Dynamic BalancingDigital Solutions / remote monitoring (HidroSelect, vibration monitoring)Development/designCustomer-specific material and installation adaptation

Reference customers

WarsteinerStaropramenKrušovicePaulanerHeinekenPilsner UrquellEFESPaderbornerGildeBecksLycosBAVARIA S.A.ObolonRadebergerHerforderFreiberger

Quality

Pumps are tested by means of pump performance tests, condition monitoring and Dynamic Balancing; cloud-based remote monitoring with vibration monitoring (HidroSelect) supports trouble-free operation.

EvidenceNeunkirch
ISO 9001

History

  1. 1950er

    Development of the first Hidrostal pump for low-damage conveyance of fish from the trawler; patent for the first fish pump

  2. 35 years of Hidrostal Hungary (anniversary)

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