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HILLER – Fertigung

HILLER develops and manufactures decanter centrifuges and solid-liquid separation systems – from controls to system engineering.

HILLER Logo

Hiller GmbH

VilsbiburgNew on Amplifa

1971Founded
200+Employees
7000+Centrifuges delivered worldwide
30+Countries with installed systems
DP15–DP764Decanter centrifuge frame sizes

Separation technology from Vilsbiburg since 1971

Hiller GmbH, based in Vilsbiburg, has specialized since 1971 in the development, design, manufacturing and distribution of decanter centrifuges for solid-liquid separation. The product range includes the DecaPress and DecaTec decanter centrifuge series, compact systems (DecaSmart), the SEE-Control pro control technology as well as turnkey system installations from planning to commissioning. HILLER has manufactured its own hydraulic drives since 1980 and its own decanter gearboxes since 2010 – as one of the few decanter manufacturers with in-house drive production. The systems are used mainly in environmental and wastewater technology, the food and beverage industry, mining and tunneling, the oil and gas industry, and the chemical, process and pharmaceutical industries. The company, with more than 200 employees, has delivered over 7,000 centrifuges to more than 30 countries and has been part of the Ferrum Group since 2018. The portfolio is complemented by service, maintenance, retrofit, rental systems, testing technology and in-house laboratory analyses.

Site
Vilsbiburg
Processes
Decanter centrifuges (solid-liquid separation), Development, design, manufacturing, distribution and service of decanter centrifuges and their, 3-phase separation (TricaPress), In-house production of hydraulic drives for decanters, Development and manufacturing of own gearboxes, Control technology / process control (SEE-Control pro), Plant construction / system integration (planning to commissioning), Trials with mobile decanter systems, laboratory analyses, process optimization
Materials
Decanter Centrifuges (DecaPress), Decanter Centrifuges (DecaTec), 3-Phase Separation (TricaPress), Hydraulic Drives (In-House Production Since 1980), Gearboxes (In-House Production Since 2010), Control Technology SEE-Control pro, System Engineering & Plant Construction, Decanters According to ATEX Directive 2014/34/EU
Certificates
ISO 9001:2015, ISO 9001, SCC guidelines (service teams), ATEX Directive 2014/34/EU (product design)
Founded
1971
Employees
200+
Industries
Environmental technology & wastewater treatment, Food & beverage, Mining and tunneling, minerals industry, Oil & gas, power generation, Chemical, process and pharmaceutical industry
  1. 01

    Consulting & laboratory analyses

  2. 02

    Engineering & design

  3. 03

    Decanter centrifuge manufacturing

  4. 04

    In-house hydraulic drive & gearbox production

  5. 05

    Control technology (SEE-Control pro)

  6. 06

    System engineering/plant construction

  7. 07

    Commissioning

  8. 08

    Service, maintenance & retrofit

Processes & Technology

DEC

Decanter Centrifuges (DecaPress)

Solid-liquid separation for sludge dewatering, thickening and industrial processes in frame sizes DP15 to DP764.

DTC

Decanter Centrifuges (DecaTec)

Specific design and adapted construction for special process requirements.

TCP

3-Phase Separation (TricaPress)

Simultaneous separation of oil, water and solids, e.g. for waste oils and biodiesel.

HYD

Hydraulic Drives (In-House Production Since 1980)

Own hydraulic motors as drives for decanter scroll assemblies.

GET

Gearboxes (In-House Production Since 2010)

In-house gearbox manufacturing for decanter centrifuges.

SEE

Control Technology SEE-Control pro

Process control and smart integration into existing systems.

SYS

System Engineering & Plant Construction

Complete solid-liquid separation systems from planning to commissioning.

ATEX

Decanters According to ATEX Directive 2014/34/EU

Versions for potentially explosive atmospheres.

Location

Standort Vilsbiburg

Vilsbiburg

DE

Headquarters, production, administration

  • DecaPress decanter centrifuges (frame sizes DP15–DP764)
  • DecaTec decanter centrifuges
  • DecaSmart DP31/DP45N compact systems
  • Hydraulic drive manufacturing
  • Gearbox manufacturing
  • SEE-Control pro control system
  • Rental system fleet (20+ system types, 0.2–120 m³/h)
  • Laboratory & testing technology

Components & Products

DecaPress Decanter Centrifuge
DecaPress Decanter CentrifugeDecanter centrifuge · Environmental and food technology
DecaTec Decanter Centrifuge
DecaTec Decanter CentrifugeDecanter centrifuge · Process industry
SEE-Control pro Control System
SEE-Control pro Control SystemControl technology · System integration
DecaSmart Compact System
DecaSmart Compact SystemCompact system · Wastewater treatment

Inside the production

Hiller GmbH
Hiller GmbH
Decanter systems at the Traunstein wastewater treatment plant
Decanter systems at the Traunstein wastewater treatment plant
Wastewater treatment plants at Birdseye, Hull (UK)
Wastewater treatment plants at Birdseye, Hull (UK)
Mobile decanter system
Mobile decanter system
Separation technology for the chemical and pharmaceutical industries
Separation technology for the chemical and pharmaceutical industries

Industries

Environmental technology & wastewater treatmentFood & beverageMining and tunneling, minerals industryOil & gas, power generationChemical, process and pharmaceutical industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Decanter centrifuges (solid-liquid separation)Separation/Separation technology–––––
Development, design, manufacturing, distribution and service of decanter centrifuges and theirEngineering–––––
3-phase separation (TricaPress)Separation/Separation technology––––Oil, Water, Solids
In-house production of hydraulic drives for decantersEngineering–––––
Development and manufacturing of own gearboxesEngineering–––––
Control technology / process control (SEE-Control pro)Engineering–––––
Plant construction / system integration (planning to commissioning)Assembly–––––
Trials with mobile decanter systems, laboratory analyses, process optimizationTesting–––––
Factory repair incl. rotor balancing at operating speedSeparation/Separation technology–––––
Retrofit and update of existing systemsSeparation/Separation technology–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Decanter centrifuge (DecaPress series)Hiller DecaPress–Throughput capacities 0.2 m³/h to 120 m³/h (mobile systems); frame sizes DP15 to DP764–Vilsbiburg
Decanter centrifugeHiller DecaTec–––Vilsbiburg
Compact systemHiller DecaSmart DP31–––Vilsbiburg
Compact systemHiller DecaSmart DP45N–––Vilsbiburg
Decanter centrifugeHiller DP45-422VAHYAC1up to 10 tons of sludge per hour–Cranswick Poultry, Yaxley UK
Decanter centrifugeHiller DP6644400 cubic meters per hour of wastewater treatment–Birdseye, Hull UK
Thickening centrifugeHiller–Excess sludge dewatering and disintegration–Munich Grosslappen wastewater treatment plant
Hydraulic drive / hydraulic motor for decantersHiller––1980 (seitVilsbiburg
Control systemHiller SEE-Control pro–––Vilsbiburg
Mobile decanter systems (rental fleet)Hiller DP15 to DP764 (over 20 system types)20+Throughput 0.2 m³/h to 120 m³/h–Vilsbiburg

Additional services

CommissioningSupport (AR technology, remote analysis)MaintenanceSpare partsOptimization & trainingRemote analysisFactory repair (incl. rotor balancing)Update & retrofitRental & trial systemsLaboratory analysesDesign/engineeringControl technology (SEE-Control pro)System engineering/plant constructionIn-house hydraulic drive and gearbox production

Reference customers

Traunstein wastewater treatment plantBibko InfratecBirdseyeGrünstadt wastewater treatment plantMunich Grosslappen wastewater treatment plantWasserburg am Inn wastewater treatment plantYellowstone Environmental Solutions (UK)Cranswick Country Foods Fresh PoultryUDEC Process (South Africa)Alfsen og Gunderson (Norway)

Quality & Certification

The quality management system is certified according to DIN EN ISO 9001:2015; the service teams work according to SCC guidelines. Optionally, Quality Assurance Packages (QAP Basic, Certify, Evidence, Extended) are offered with material certificates, test results and witness/hold points.

EvidenceVilsbiburg
ISO 9001
SCC guidelines (service teams)
ATEX Directive 2014/34/EU (product design)

History

  1. 1971

    Founded on 01.11.1971 by Georg Hiller senior, Josef Oberhauser and Hans Hiller as an engineering office for decanter design.

  2. 1972

    Start of in-house machine production following collaboration with KHD, Cologne.

  3. 1977

    Construction of a workshop and the first office building at today's location in Vilsbiburg.

  4. 1980

    Development of the Hiller hydraulic motor – the only decanter manufacturer with in-house hydraulic drive production.

  5. 1984

    Delivery of the 1000th decanter.

  6. 1999

    Market launch of the DecaPress high-performance decanter under its own label after the end of the KHD exclusive contract; Georg Hiller jun. joins the management board.

  7. 2000er

    Growth with new halls, production machines and software.

  8. 2010

    Introduction of the DecaPress series; start of in-house gearbox production.

  9. 2018

    Joined the Ferrum Group.

  10. 2021

    50th anniversary with over 6,500 machines delivered worldwide.

  11. 2023

    New leadership: Georg v. Massenbach (CSO), Dietmar Heller (CEO), Thomas Barth (COO).

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