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HKS – Fertigung

Manufacturer of hydraulic rotary actuators, swing motors and TiltRotators, plus CNC contract manufacturing of individual parts and series

HKS Logo

HKS Dreh-Antriebe GmbH

Wächtersbach-Aufenau (Aufenau I) · Wächtersbach-Aufenau (Aufenau II) · Neukirch/LausitzNew on Amplifa

1970Founded
3 sites in GermanyProduction and sales areas
approx. 7,200 m²Total area of all sites
up to 250,000 NmMax. torque of the actuators
10 employeesDesign department

About HKS Dreh-Antriebe

Since 1970, HKS Dreh-Antriebe GmbH has developed and manufactured hydraulic and pneumatic rotary actuators, swing motors, actuating drives and TiltRotators as well as gear rack and pinion drives and rotary-lifting combinations. The products generate torques up to 250,000 Nm at swing angles up to 1500° and are used, among other things, in construction machinery, mining, shipbuilding, on-/offshore valves, power plants, automation and the food industry. In addition, HKS offers contract and component manufacturing: CNC turning, CNC milling, gear cutting, grinding, honing, grooving, slotting, broaching and surface treatment for materials such as steel, stainless steel, aluminium and brass, from one-off pieces and prototypes to series production. A ten-person design department develops customer-specific solutions including assembly manufacturing. Production takes place entirely in Germany at three sites: the parent plant Aufenau I (approx. 3,000 m²), the new building Aufenau II (approx. 1,700 m²) with assembly, design and sales, and the production site Neukirch/Lausitz (approx. 2,500 m²). HKS became known, among other things, for the use of 224 rotary actuators in the recovery of the Russian nuclear submarine Kursk.

Site
Wächtersbach-Aufenau
Processes
CNC turning, CNC milling, Gear cutting, Grinding, Honing, Grooving, Slotting, Broaching
Materials
Aluminium, Stainless steel, Brass, Steel, High-strength aluminium (housings)
Founded
1970
Industries
Industry/mechanical and plant engineering, On-/offshore and valves, Shipbuilding, marine & yacht building, Attachments for construction machinery, Vehicle construction/mobile hydraulics, Mining/heavy duty
  1. 01

    Design and consulting

  2. 02

    CNC turning

  3. 03

    CNC milling

  4. 04

    Gear cutting

  5. 05

    Grinding

  6. 06

    Honing

  7. 07

    Grooving, slotting, broaching

  8. 08

    Surface treatment

  9. 09

    Assembly manufacturing

  10. 10

    Service and spare parts

Materials and Manufacturing Processes

St

Steel

Base material for rotary actuators, gears, shafts and drive elements with high load capacity.

ES

Stainless steel

For rotary actuators in the food, pharmaceutical and chemical industries as a complete version or stainless steel shaft.

Al

Aluminium

High-strength aluminium for housings with weight reduction compared to steel.

Ms

Brass

Material for CNC-turned and milled parts in contract manufacturing.

Sites

Wächtersbach-Aufenau I

DE

Manufacturing (parent plant since 1970)

Materials
Steel, stainless steel, aluminium, brass
  • CNC lathes
  • CNC milling machines

Wächtersbach-Aufenau II

DE

Rotary actuator assembly, design, sales, order processing, goods in/out

Neukirch/Lausitz

DE

Production

Components and Products

Hydraulic rotary actuator M-DA-H F5
Hydraulic rotary actuator M-DA-H F5Steep thread technology · Vehicle construction/mobile hydraulics
Rotary actuator I-DA-H
Rotary actuator I-DA-HSurface-hardened sliding surfaces · Industry/mechanical engineering
Rotary actuator DKA
Rotary actuator DKAGear rack and pinion drive · Industry
XtraTilt TiltRotator
XtraTilt TiltRotatorSwing up to 180° · Attachments for construction machinery
RotoBox
RotoBox360° endless rotation · Attachments for construction machinery

Inside the production

HKS product overview of hydraulic rotary actuators
HKS product overview of hydraulic rotary actuators
Hydraulic mobile applications with HKS rotary actuators
Hydraulic mobile applications with HKS rotary actuators
HKS rotary actuator DA-H
HKS rotary actuator DA-H

Industries

Industry/mechanical and plant engineeringOn-/offshore and valvesShipbuilding, marine & yacht buildingAttachments for construction machineryVehicle construction/mobile hydraulicsMining/heavy dutyEnergy/power plantsHandling/automationWaste disposal vehiclesPharmaceutical, chemical, food industryVehicle construction / mobile hydraulicsMining / heavy dutyEnergy / power plantsHandling / automationContract manufacturing & components (CNC parts)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turningMachining–––Single piece – Series productionAluminium, Stainless steel, Brass, Steel
CNC millingMachining–––Single piece – Series productionAluminium, Stainless steel, Brass, Steel
Gear cuttingMachining––––Steel
GrindingMachining–––––
HoningMachining–––––
GroovingMachining–––––
SlottingMachining–––––
BroachingMachining–––––
Surface treatmentSurface–––––
Assembly manufacturingAssembly–––––
Sample production / prototype manufacturingEngineering––––Aluminium, Stainless steel, Brass, Steel

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC milling machine––––Wächtersbach-Aufenau
CNC lathe––––Wächtersbach-Aufenau

Additional services

Customer-specific design (10-person design department)Contract and component manufacturing (CNC turning, milling, gear cutting, grinding, honing,Individual and series productionSample productionPrototype manufacturingAssembly manufacturingDesign and consulting servicesService and spare parts

Reference customers

Recovery of the Russian nuclear submarine 'Kursk' (224 HKS rotary actuators in use)

History

  1. 1970

    Foundation of Walter Höhn GmbH at the Aufenau I site with production of components

  2. 1996

    Start of production at the Neukirch/Lausitz site

  3. 2006

    Expansion of Neukirch with production halls and office space to approx. 2,500 m²

  4. 2012

    New building at the Aufenau II site (approx. 1,700 m², assembly, design, sales)

  5. 2025

    Trade fair presence at Bauma 2025; planting of 300 trees in the Büdinger Wald

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