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HKT – Fertigung

Engineering services for plastics product development, Moldflow simulation and injection mould tool management

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HKT Herbst Kunststofftechnik

63688 GedernNew on Amplifa

2009Founded
698Completed Moldflow projects (Autodesk Moldflow Insight)
669Tool sampling runs
26 yearsExperience as a plastics moulder

About HKT Herbst Kunststofftechnik

HKT Herbst Kunststofftechnik is a technical development service provider based in Gedern (Hesse), active in plastics product development since 2009. The company supports projects from the product idea through design and detailed engineering to preparation for series production. Core services include Moldflow analyses with Autodesk Moldflow Insight 2025 (fill pattern simulation, packing pressure calculation, warpage and shrinkage calculation, cooling analysis), the planning and management of injection moulding tools (1K, 2K, 3K, Mono-Sandwich/Co-Injection, Variotherm, elastomer, WIT) as well as on-site technical support (Task Force) for production optimisation and problem solving. Materials in focus are thermoplastics and elastomers. Customers are internationally active brand manufacturers from various industries, manufacturers, mould makers, start-ups and inventors. The company does not manufacture parts itself, but provides development, simulation and engineering services around the injection moulding process.

Site
Gedern
Processes
Moldflow analysis / injection moulding simulation (fill pattern simulation, packing pressure, Product development and design for plastic products (from idea to detailed, Tool management: planning of injection moulding tools (1K, 2K, 3K, mono-sandwich/co-injection,, Co-injection moulding (mono-sandwich process), On-site Task Force: production optimisation, sampling runs, optimisation of injection moulding, Consulting on injection moulding technology (development/design of the moulded part through to the, Product development and design (plastics product development), Moldflow analyses / injection moulding simulation (Autodesk Moldflow Insight 2025)
Materials
Thermoplastics, Elastomers, Moldflow analysis (Autodesk Moldflow Insight 2025), 1K injection moulding tools, 2K and 3K injection moulding tools, Co-injection / Mono-Sandwich, Variotherm tools, Elastomer tools
Founded
2009
Industries
Plastics processing / Injection moulding, Mould making, Internationally active brand manufacturers from various industries, Start-ups and inventors
  1. 01

    Product development and design

  2. 02

    Moldflow simulation

  3. 03

    Tool planning and management

  4. 04

    Sampling

  5. 05

    Process optimisation / on-site Task Force

Materials and Processes

MO

Moldflow analysis (Autodesk Moldflow Insight 2025)

Fill pattern simulation, packing pressure, warpage and shrinkage calculation as well as cooling analysis for injection-moulded thermoplastic parts.

1K

1K injection moulding tools

Planning and monitoring of the manufacture of single-component injection moulding tools.

2K/3K

2K and 3K injection moulding tools

Planning of multi-component tools including consulting on 2K technology.

CI

Co-injection / Mono-Sandwich

Consulting and tool planning for the mono-sandwich process.

VT

Variotherm tools

Tools with variothermal temperature control for optimal surface and process results.

EL

Elastomer tools

Planning of tools for the processing of elastomers.

WIT

WIT (in-mould labelling)

Consulting and planning of tools with WIT technology.

Sites

Gedern

DE

Headquarters / Office

Materials
Thermoplastics, elastomers
  • Autodesk Moldflow Insight 2025

Services

Moldflow simulation
Moldflow simulationInjection moulding simulation · Engineering
Warpage analysis
Warpage analysisSimulation · Injection moulding

Inside the production

Digital development solutions
Digital development solutions
Development and design
Development and design
Tool management
Tool management
On-site Task Force
On-site Task Force
Simulation report
Simulation report
Fill pattern simulation
Fill pattern simulation

Industries

Plastics processing / Injection mouldingMould makingInternationally active brand manufacturers from various industriesStart-ups and inventors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Moldflow analysis / injection moulding simulation (fill pattern simulation, packing pressureEngineering––––Thermoplastics
Product development and design for plastic products (from idea to detailedEngineering––––Plastics, Thermoplastics
Tool management: planning of injection moulding tools (1K, 2K, 3K, mono-sandwich/co-injection,Engineering––––Thermoplastics, Elastomers
Co-injection moulding (mono-sandwich process)Plastics–––––
On-site Task Force: production optimisation, sampling runs, optimisation of injection mouldingEngineering––––Thermoplastics
Consulting on injection moulding technology (development/design of the moulded part through to theEngineering––––Thermoplastics

Additional services

Product development and design (plastics product development)Moldflow analyses / injection moulding simulation (Autodesk Moldflow Insight 2025)Engineering/designTool management / tool planning (1K, 2K, 3K, co-injection/mono-sandwich, variotherm,On-site Task Force (production optimisation, quality problem solving)Sampling runsOptimisation of injection moulding toolsSupport for tool modificationsPart developmentTool relocationsTraining on process optimisationConsulting on injection moulding technology, 2K technology and co-injection

History

  1. 2009

    Foundation of HKT; since 2009 the company has stood for technical product development.

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