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Hörluchs – Fertigung

Hearing care professional with its own specialist laboratory for custom-made otoplastics, in-ear hearing systems, Custom In-Ears and hearing protection.

Hörluchs Logo

Hörgeräte Hörluchs GmbH & Co. KG

Hersbruck · Nuremberg · Höchstadt (Aisch) · Lauf · Pommelsbrunn · Ludwigshafen am RheinNew on Amplifa

2004Founded
6Specialist shops in the greater Nuremberg area
+20.000Customers
68 %Share of in-ear fittings
96,2 %Recommendation rate

About Hörluchs

Hörgeräte Hörluchs is a manufacturer-independent hearing care professional established in 2004 and based in Hersbruck near Nuremberg. The company specialises in the complex fitting of the smallest, almost invisible in-ear hearing systems of all brands and operates six specialist shops in the greater Nuremberg area as well as its own audiological specialist laboratory and development department in Hersbruck and Ellenbach respectively. In the laboratory, custom-made products are created using 3D laser technology, such as HCP otoplastics with acoustic carbon filters, the ICP hearing system with an integrated hearing protection programme, and — since 2007 — the ICP TiK®, according to the company the first hearing system with EU approval for workplaces with noise exposure.Further product lines include fully digitally manufactured titanium otoplastics, individual hearing protection solutions and Custom In-Ear monitors (Hörluchs Unlimited) for musicians. Customers are private users with hearing impairment, employees at workplaces with noise exposure, and professional musicians such as David Garrett, Silbermond and Electric Callboy. The range of services includes hearing tests, percentile measurement, virtual fitting (remote fitting), hearing training (Hörsafari®), home visits and an inclusive service (ServicePLUS).

Site
Hersbruck
Processes
Manufacture of otoplastics (milling of ear moulds, scanning of ear impressions), Fully digital manufacturing process for otoplastics made of titanium, Manufacture of custom-made Custom In-Ear monitors (Hörluchs Sound Unlimited), Development and production of in-ear hearing systems (HCP otoplastics, ICP hearing system, ICP TiK®), Hearing test/pure-tone audiometry and speech audiometry (incl. bone conduction measurement), Percentile measurement, Hearing training (Hörsafari®), Virtual fitting of hearing aids (remote fitting)
Materials
Titanium, Carbon, Silicone (ear impression/otoplastic material), Carbon fibre (hearing protection filter), Carbon (carbon fibre), Silicone
Certificates
EU approval of ICP for workplaces with noise exposure
Founded
2004
Industries
Hearing acoustics / medical technology hearing aid supply, Hearing protection for workplaces with noise exposure, In-ear monitoring for musicians
  1. 01

    Hearing test and audiological diagnostics

  2. 02

    Ear impression taking

  3. 03

    3D measurement in the specialist laboratory (3D laser technology)

  4. 04

    Manufacture of the otoplastic or hearing system (HCP, ICP, titanium, Custom

  5. 05

    Fitting and fine programming (on site or remote)

  6. 06

    Aftercare, maintenance and hearing training

Materials & Processes

Ti

Titanium

Fully digitally manufactured, biocompatible titanium otoplastics for in-ear fittings.

C

Carbon (carbon fibre)

Acoustic filters in HCP otoplastics and hearing protection that reduce background noise.

Si

Silicone

Material for ear impressions and custom-made otoplastics.

Locations

Standort Hersbruck

Hersbruck

DE

Administrative headquarters, specialist laboratory and development department (laboratory in Hersbruck/Ellenbach)

Lot size
Individual production (custom-made)
Materials
Titanium, silicone, carbon
  • 3D laser technology

Nuremberg

DE

Specialist shop

  • Percentile measurement
  • Wireless fitting

Höchstadt (Aisch)

DE

Specialist shop

  • Percentile measurement
  • Wireless fitting

Lauf

DE

Specialist shop

  • Percentile measurement
  • Wireless fitting

Pommelsbrunn

DE

Specialist shop

  • Percentile measurement
  • Wireless fitting

Ludwigshafen am Rhein

DE

Specialist shop

  • Percentile measurement
  • Wireless fitting

Products & Components

ICP TiK® in-ear hearing system
ICP TiK® in-ear hearing systemHearing system with hearing protection · Workplaces with noise exposure
Remote fitting hearing system fitting
Remote fitting hearing system fittingVirtual fitting · Online service

Inside the production

Hearing care professional in consultation at the Hörluchs specialist shop
Hearing care professional in consultation at the Hörluchs specialist shop
Consultation and hearing measurement on site
Consultation and hearing measurement on site
Hearing situation in everyday life
Hearing situation in everyday life
Bavarian Innovation Award 2013
Bavarian Innovation Award 2013
Bavarian Occupational Health and Safety Award 2013
Bavarian Occupational Health and Safety Award 2013
Federal Innovation Prize 2013
Federal Innovation Prize 2013

Industries

Hearing acoustics / medical technology hearing aid supplyHearing protection for workplaces with noise exposureIn-ear monitoring for musicians

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of otoplastics (milling of ear moulds, scanning of ear impressions)Machining––––Silicone, Titanium
Fully digital manufacturing process for otoplastics made of titaniumAdditive––––Titanium
Manufacture of custom-made Custom In-Ear monitors (Hörluchs Sound Unlimited)Assembly–––––
Development and production of in-ear hearing systems (HCP otoplastics, ICP hearing system, ICP TiK®)Engineering––––Carbon
Hearing test/pure-tone audiometry and speech audiometry (incl. bone conduction measurement)Testing–––––
Percentile measurementTesting–––––
Hearing training (Hörsafari®)Engineering–––––
Virtual fitting of hearing aids (remote fitting)Engineering–––––
Mobile hearing tests (home visits, senior/nursing homes)Testing–––––
Fitting of hearing aids and hearing protection (also hearing protection with integrated carbonAssembly––––Carbon fibre, Silicone

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D laser technology (in the company's own specialist laboratory)––––Hersbruck/Ellenbach
Percentile measurement systems–6––six specialist shops in the greater Nuremberg area
Wireless fitting systems–6––six specialist shops in the greater Nuremberg area
Mobile hearing test device––––Home visits

Additional services

Individual hearing consultationHearing tests (on site and online)Free trial wear (14 days)Percentile measurementWireless/virtual fitting (remote fitting)Hearing training (Hörsafari®)Own development department and audiological specialist laboratory with 3D laser technologyOtoplastics (HCP, titanium otoplastics)Manufacturer-independent consultationHome visit service (including senior and nursing homes)ServicePLUS incl. check-ups, batteries, care products, loaner devices0% financing (HörluchsABO)Hearing aid insurance (audimus)Custom In-Ear monitors (Hörluchs Unlimited)Hearing protection (custom-made, e.g. with carbon fibre filters)Training as hearing care professional and healthcare management clerk

Reference customers

David GarrettSilbermondElectric CallboyUdo Wilm

Quality & Measurement Technology

All specialist shops are equipped with systems for percentile measurement and wireless fitting; in the company's own audiological specialist laboratory, manufacturing is carried out using modern 3D laser technology. ICP TiK® is, according to the company, EU-approved for workplaces with noise exposure.

EvidenceHersbruck
EU approval of ICP for workplaces with noise exposure

History

  1. 2004

    Founded; specialisation in the complex fitting of in-ear hearing systems

  2. 2007

    Development of the Hörluchs ICP (TiK®) — according to the company, the world's first hearing system with EU approval for workplaces with noise exposure

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