Engineering services for factory planning, plant planning and process optimization in the manufacturing industry
HÖRMANN Rawema Engineering & Consulting GmbH
09111 Chemnitz (Brückenstraße 8) · Head officeNew on Amplifa
About HÖRMANN Rawema
HÖRMANN Rawema Engineering & Consulting GmbH is a vendor-neutral factory planner based in Chemnitz and part of the HÖRMANN Group, which comprises more than 25 subsidiaries with revenue of around 622 million euros and approximately 3,000 employees. The company provides technical specialist planning for the manufacturing industry with a focus on production technologies and logistics. Its engineering services cover the entire life cycle of a factory: from general planning of entire factories to the engineering of individual production areas, processes and plants through to project management, reengineering and relocation projects. The range of services includes consulting, process optimization, planning and project management, including 2D/3D layout planning (among others with visTABLE), technological planning, MTM analyses, 3D laser scanning, material flow simulation, virtual commissioning, permitting planning under the Federal Immission Control Act (BImSchG) and building law, planning of technical building services, as well as CO2 accounting and energy audits according to DIN 16247. Customers come from industries such as automotive, foundry and forging technology, recycling, mechanical engineering, chemicals and pharmaceuticals, semiconductors, and food; the company is active worldwide in over 25 countries and can look back on more than 55 years of project experience.
- Site
- Chemnitz
- Processes
- Factory planning / General planning (factories, production plants, logistics), Plant planning / Plant concepts including specification creation and tendering, 3D laser scanning / As-built survey / Clash detection / As-built documentation, Layout planning in 2D/3D (among others with visTABLE), Material flow simulation / Logistics and traffic simulation (swept path analysis), Relocation planning and plant relocation (disassembly, packaging, conservation, transport, customs,, Technological planning / Technology roadmap / Technology chain planning, Production planning and process analysis (MTM-UAS analyses, time analyses, value stream design)
- Materials
- General planning / Factory planning, 3D laser scanning and BIM, Material flow simulation, MTM-UAS analyses, Technical building services, Energy management and CO2 balance
- Certificates
- Structured project management with milestone reporting, 3D clash detection and as-built documentation, Supplier and object monitoring
- Industries
- Automotive, Foundry technology, Forging technology, Recycling technology, Mechanical engineering, Logistics
- 01
Consulting (location analyses, feasibility studies, make-or-buy)
- 02
Production planning and process analysis (MTM-UAS, value stream design)
- 03
Layout planning in 2D/3D (visTABLE, 3D laser scanning)
- 04
Technological and plant planning including specification creation
- 05
Material flow simulation and virtual commissioning
- 06
Permitting planning (BImSchG and building law)
- 07
Tendering, supplier management and awarding
- 08
Construction and commissioning supervision, project management
Services and Methods
General planning / Factory planning
Project design of entire factories integrated across plant, logistics, technical building services and construction.
3D laser scanning and BIM
Precise as-built survey, clash detection and as-built documentation for conversion and relocation projects.
Material flow simulation
Simulation of capacities, utilization levels and traffic situations including swept path analysis in a 3D environment.
MTM-UAS analyses
Time management evaluation and standardization of assembly and manufacturing processes in TiCon.
Technical building services
Planning of building and plant technology including ventilation concepts and CFD flow simulation.
Energy management and CO2 balance
Energy audits according to DIN 16247, waste heat registers and sustainability strategies.
Locations
Chemnitz
DEHead office with planning, engineering and project management
- visTABLE (2D/3D layout planning)
- 3D laser scanning
- TiCon (MTM-UAS)
- Simulation environments for material flow and virtual commissioning
- Thermal imaging camera (waste heat detection)
Reference Projects
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Factory planning / General planning (factories, production plants, logistics)Engineering | – | – | – | – | – |
| Plant planning / Plant concepts including specification creation and tenderingEngineering | – | – | – | – | – |
| 3D laser scanning / As-built survey / Clash detection / As-built documentationEngineering | – | – | – | – | – |
| Layout planning in 2D/3D (among others with visTABLE)Engineering | – | – | – | – | – |
| Material flow simulation / Logistics and traffic simulation (swept path analysis)Engineering | – | – | – | – | – |
| Relocation planning and plant relocation (disassembly, packaging, conservation, transport, customs,Engineering | – | – | – | – | – |
| Technological planning / Technology roadmap / Technology chain planningEngineering | – | – | – | – | – |
| Production planning and process analysis (MTM-UAS analyses, time analyses, value stream design)Engineering | – | – | – | – | – |
| Planning of technical building services (TGA) and architecture (HOAI LP 1–7)Engineering | – | – | – | – | – |
| Permitting planning (BImSchG and building law)Engineering | – | – | – | – | – |
| Simulation and virtual commissioningEngineering | – | – | – | – | – |
| Concept planning of automated storage and transport systems (high-bay warehouse, AGVs)Engineering | – | – | – | – | – |
| Energy management / Energy audits according to DIN 16247 / Waste heat detection (thermal imagingEngineering | – | – | – | – | – |
| CO2 balance and sustainability strategiesEngineering | – | – | – | – | – |
| Feasibility studies / Location analyses / Make-or-buy analyses / Feasibility studiesEngineering | – | – | – | – | – |
| Industry 4.0 / Digitalization consulting / BIM / Digitalization of existing assetsEngineering | – | – | – | – | – |
| Project management (specification creation, supplier management, construction andEngineering | – | – | – | – | – |
| Planning of production technologies for primary forming and forming technology (die forging),Engineering | – | – | – | – | – |
| Hook-up coordination / Trade and interface coordination (including cleanroom environments)Engineering | – | – | – | – | – |
Additional services
Reference customers
Quality and Project Management
Project quality is ensured through structured project management, progress monitoring and documented acceptances; 3D clash detection, simulations and as-built documentation minimize rework and ensure audit-ready documentation.
| Evidence | Chemnitz |
|---|---|
| Structured project management with milestone reporting | |
| 3D clash detection and as-built documentation | |
| Supplier and object monitoring |
History
More than 55 years of project experience with hundreds of implemented industrial projects; part of the HÖRMANN Group with over 25 subsidiaries and approx. 3,000 employees
- 2017
Start of general planning for Heraeus Site Operations (restructuring, new construction, production relocation, investment of over 80 million €)
- 2019
Feasibility study for a factory for Mackinac (Dresden/Michigan)
- 2019–2020
Hook-up coordination and 3D clash detection at Robert Bosch Semiconductor, Dresden (construction project of approx. 100,000 sqm)
- 2020–2021
MTM analyses for final assembly and manufacturing at Liebherr-Hausgeräte Lienz
- 2020–2023
General planning for the new construction of a production hall at YINLUN SETRAB Poland, Karlino (10,000 sqm, 11 million € investment)
- 2023–2024
Comparison of neutralization plant variants at Novelis, Nachterstedt plant (investment of over 2.5 million €)