Manufacturer of hydraulic presses, high-performance bar shears, feeding and automation solutions for hot and cold forming
HOK Schubert Exner GmbH (Schubert Group)
Ennepetal · Hückeswagen · Königswinter · HalverNew on Amplifa
About the Schubert Group
The Schubert Group is an internationally active group of medium-sized companies in mechanical and plant engineering, headquartered in Hückeswagen with manufacturing sites in the Bergisches Land region. The group manufactures hydraulic presses for chipless metalworking, high-performance bar shears for cold and hot cutting of bar stock, feeding and transport systems, coil lines for wire processing, as well as automation and robotics for manufacturing processes. Through its core companies Schubert Maschinen- und Anlagenbau, EXNER Pressentechnologie, E-d-M GmbH, B+R GmbH and TSH Trenn- und Schneidtechnik, the group offers turnkey plant-related system solutions from design through mechanical machining on CNC machines to automation, all from a single source. Contract machining covers parts up to 40 t in unit weight; served industries include the forging, sheet metal, automotive and packaging industries as well as the metalworking industry. In-house services include steel construction, sawing and shearing, jig and fixture building, machine repair and overhaul, and the trade in new and used machinery.
- Site
- Ennepetal
- Processes
- Hydraulic presses for chipless metalworking (manufacturer), High-performance bar shears (cold and hot cutting with preheating), Feeding and sorting systems / transport systems (singulation of bar stock), Wire processing (coil lines, cutting, length measurement, sorting, bending), Contract machining / Mechanical machining (CNC machine park), Automation / Robotics (automation of manufacturing processes), Semi-automatic systems / manual workstations, Steel construction
- Materials
- Bar stock, Round steel 450 N/mm², Round steel 650 N/mm², Round steel 850 N/mm², Square steel 450 N/mm², Square steel 650 N/mm², Square steel 850 N/mm², Wire (coil, up to Ø 32 mm)
- Certificates
- ISO 9001:2015
- Founded
- 1990 (Schu
- Employees
- 150+ (Group)
- Industries
- Forging industry, Sheet metal industry, Automotive industry, Packaging industry, Metalworking industry
- 01
Design / Engineering
- 02
In-house mechanical machining on CNC machines
- 03
Steel construction, sawing and shearing
- 04
Quality assurance to ISO 9001
- 05
Assembly, commissioning and automation
- 06
Service / Repair / Overhaul
Materials and Processes
High-performance bar shears
Cold and hot cutting (with preheating) of bar stock, round and square sections up to approx. 180 mm cross-section, further developed on the basis of the Peddinghaus principle.
Round and square steel 450–850 N/mm²
Bar materials to be cut with strengths from 450 to 850 N/mm² on shears of the STS series.
Wire (coil)
Coil lines for wire processing up to 32 mm diameter with length measurement, sorting and bending.
Hydraulic presses
Single-column, double-column, four-post and tryout presses for chipless metalworking.
Feeding, transport and automation systems
Sorting and feeding systems, transport systems, robotics, palletizing machines and semi-automatic manual workstations.
Locations
Hückeswagen
DEHeadquarters / Plant 1 (HOK Schubert Exner GmbH)
Ennepetal (Memelstr.)
DEPlant 2 – Schubert Maschinen und Anlagenbau GmbH
- Materials
- Bar stock, round and square steel 450–850 N/mm²
- High-performance bar shears (e.g. STS 600, STS 100)
- CNC machine park for parts up to 40 t unit weight
Ennepetal (Scharpenberger Str.)
DEPlant 3 – EXNER Pressentechnologie / E-d-M GmbH
- Hydraulic presses (single-column, double-column, C-frame) manufactured in-house
Königswinter
DEB + R GmbH – Automation, mechanical engineering, processes
- Robotics
- Palletizing machines (up to 150 packages/min, up to 350 pack patterns)
Halver
DETSH – Cutting and Shearing Technology
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Hydraulic presses for chipless metalworking (manufacturer)Forming | – | – | – | – | Metal |
| High-performance bar shears (cold and hot cutting with preheating)Forming | – | – | – | – | Bar stock, Round steel, Square steel |
| Feeding and sorting systems / transport systems (singulation of bar stock)Automation | – | – | – | – | – |
| Wire processing (coil lines, cutting, length measurement, sorting, bending)Forming | – | – | – | – | Wire |
| Contract machining / Mechanical machining (CNC machine park)Machining | – | – | 40 tonnes unit weight | – | – |
| Automation / Robotics (automation of manufacturing processes)Automation | – | – | – | – | – |
| Semi-automatic systems / manual workstationsAssembly | – | – | – | – | – |
| Steel constructionJoining | – | – | – | – | Steel |
| Sawing and shearingForming | – | – | – | – | Steel |
| Jig and fixture building / Tool technologyEngineering | – | – | – | – | – |
| Repair / Overhaul of machinesEngineering | – | – | – | – | – |
| Service / AssemblyAssembly | – | – | – | – | – |
| Manufacture of machines for hot and cold forming (forging and sheet metal industry)Forming | – | – | – | – | – |
33 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Bar shear | Schubert STS 100 | 1 | Shearing force 1000 kN; Ø max. 52 mm (450 N/mm²) / 44 mm (650) / 38 mm (850); square max. 46 mm; | – | – |
| Billet shear | Peddinghaus Cadax 800 | 1 | Shearing force 8000 kN; length stop 500 mm | 1979 | – |
| Bar shear | Peddinghaus Caddy 80 | 1 | Shearing force 4000 kN; shearing Ø max. 80 mm at 450 N/mm² | 2003/2017 | – |
| Bar shear | Peddinghaus Caddy 50 | 1 | Shearing force 900 kN; shearing Ø max. 50 mm at 450 N/mm²; bar magazine up to Ø 50 mm; infeed | 1971 | – |
| Hydraulic deep-drawing press with cushion | Wanzke GTA 250 | 1 | Press force 2500 kN; drawing cushion 1600 kN; ram stroke 600 mm; cushion stroke 235 mm; | 1995 | – |
| CNC lathe | Magdeburg 604 Front 2 | 1 | – | – | – |
| Hydraulic double-column press | EXNER EX SLL 80 (New) | 1 | – | – | – |
| Hydraulic double-column press | EXNER EX SLL 40 (New) | 1 | – | – | – |
| Hydraulic double-column press | EXNER EX 160 | 1 | – | – | – |
| Hydraulic C-frame press | EXNER EEX SLL 40 Standard Line LIGHT (New) | 1 | – | – | – |
| Hydraulic single-column press | EXNER EEX SBS 80 | 1 | – | – | – |
| Hydraulic single-column press | EXNER EEX SP 40 (New) | 1 | – | – | – |
| Hydraulic single-column press | EXNER EEX SP 160 (New/under construction) | 1 | – | – | – |
| Double-column press, hydraulic | EXNER EX 80 (New) | 1 | – | – | – |
| Hydraulic double-column press | Hans Schoen TES 25 | 1 | – | – | – |
| Double-column press | Schoen NH 30 (fully overhauled) | 1 | – | – | – |
| Double-column press | Schoen SH 25 (fully overhauled) | 1 | – | – | – |
| Double-column press | Schoen UTE/B 20 | 1 | – | – | – |
| Hydraulic double-column press | SMG DS 25 | 1 | – | – | – |
| Hydraulic double-column drawing press | DUNKES HDS 250 / 100 | 1 | – | – | – |
| Hydraulic single-column press | Wanzke HPC 30 | 1 | – | – | – |
| Eccentric C-frame press | 80 to | 1 | – | – | – |
| Eccentric C-frame press | 60 to | 1 | – | – | – |
| Eccentric C-frame press | 40 to | 1 | – | – | – |
| Eccentric single-column press | 60 to (China import) | 1 | – | – | – |
| Double-column eccentric press | DEXRH 135/1000/1 | 1 | – | – | – |
| Bar shear | Schubert STS 100 (used) | 1 | – | – | – |
| Bar shear | Peddinghaus Caddy 50 with feeding system | 1 | – | – | – |
| Bar shear | Peddinghaus Caddy 50 (second) | 1 | – | – | – |
| Bar shear | Peddinghaus Caddy 63 | 1 | – | – | – |
| Bar shear | Peddinghaus Caddy 80 (second) | 1 | – | – | – |
| Billet shear | Peddinghaus 214/1000 | 1 | – | – | – |
| CNC machine park (contract machining) | – | – | Machining of parts up to 40 tonnes unit weight | – | – |
Additional services
Quality
Production takes place on modern CNC machines with continuous process optimization and permanent monitoring through the quality assurance system in accordance with DIN EN ISO 9001:2015 (initial certification by TÜV Rheinland in 2018).
| Evidence | Schubert (Ennepetal) |
|---|---|
| ISO 9001:2015 |
History
- 1971-1999
Used machinery inventory with machines from year of manufacture 1971 onwards (e.g. Peddinghaus shears, Magdeburg lathe 1990)
- 1990
Founding of Schubert Maschinen- und Anlagenbau GmbH
- 2018
Initial ISO 9001 certification (TÜV Rheinland)
- 2018-09
Acquisition of the insolvent B+R GmbH (special machinery construction, automation) by the Schubert Group with investor Reinhard Schubert; 40 of 63 employees taken over
- 2020-12
ISO 9001:2015 certificate valid from 16.12.2020 to 15.12.2023
- 2025-09
Delivery of an STS 600 high-performance shear system (6,000 kN) to a customer
- 2025-10
Fire brigade exercise at EXNER Pressentechnologie in Ennepetal