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HOKOSIL – Fertigung

Manufacturer of silicone profiles, silicone seals, rubber and flat gaskets made to measure, sample or drawing.

HOKOSIL Logo

HOKOSIL Elastomertechnik GmbH

Bredenbek (24796, DE) · Registered office/salesNew on Amplifa

HRB 18410 KI (Kiel Local Court)Commercial register
over 3 million silicone profileStandard range
25 linear metersMinimum lot size extrusion
35,000Customers of the HOKOSIL corporate group (self-reported)

About HOKOSIL

HOKOSIL Elastomertechnik GmbH, based in Bredenbek (Schleswig-Holstein), specializes in elastomer seals. The company manufactures silicone profiles, silicone foam seals, rubber and flat gaskets made to measure, drawing or sample. The standard range offers over 3 million silicone profile variations without tooling costs, based on approximately 4,000 existing tools, four standard qualities and 213 RAL colors. The value chain includes extrusion of profile seals, cutting and punching (waterjet, chop, circular knife cutting, plotter, manual cutting), hot and cold vulcanization into frames and rings, self-adhesive coating as well as 3D printing for prototypes. Silicone molded parts are made from LSR; flat gaskets and sheet cuttings are supplied by the subsidiary PLAZURA, among others from KLINGERSIL, cork, felt, graphite, PVC, PTFE and POM. Processing is carried out exclusively with raw material compounds from European manufacturers such as Wacker or Rogers. Customer industries include mechanical engineering, food industry, pharmaceuticals, chemicals, automotive, aviation, medicine and construction. Sales are directed exclusively to commercial customers, corporations under public law and authorities.

Site
Bredenbek
Processes
Extrusion of profile seals (silicone/rubber/custom profiles made to measure, drawing or sample), Cutting and cutting to length of cords, hoses and profiles to individual fixed lengths, Waterjet cutting of flat gaskets/cuttings, Punching of custom gaskets made to measure, drawing or sample (chop cutting,, Hot and cold vulcanization of profiles (butt joint, film and corner vulcanization, frames), Bonding of cords, (custom) profiles and hoses into frames and rings, Self-adhesive coating of profiles, sheets and strips (assembly aid), 3D printing for prototype creation
Materials
Silicone (VMQ, incl. FDA/HT qualities, silicone foam, LSR), EPDM (ethylene propylene diene rubber), Chloroprene rubber (CR, neoprene), NBR (nitrile butadiene rubber), SBR (styrene butadiene rubber), FKM/Viton (fluoroelastomer, fluorosponge rubber), Cellular rubber, Sponge rubber (EPDM/CR)
Industries
Mechanical engineering, Food industry, Automotive, Aviation, Universities, Prototype construction
  1. 01

    Consulting (email, phone, hotline, on-site)

  2. 02

    3D printing for prototype creation

  3. 03

    Development of special and high-performance seals

  4. 04

    Extrusion of profile and custom seals

  5. 05

    Cutting, cutting to length, punching (waterjet, chop, circular knife

  6. 06

    Hot and cold vulcanization (butt joint, film, corner vulcanization)

  7. 07

    Bonding into frames and rings

  8. 08

    Self-adhesive coating of profiles, sheets and strips

  9. 09

    Data sheet with every quotation, test reports for first samples

  10. 10

    Shipping

Locations

Standort Bredenbek

Bredenbek

DE

Registered office and sales

Lot size
from 25 linear meters (extrusion)
Materials
Silicone, silicone foam, EPDM, CR, NBR, SBR, FKM, TPE, cellular rubber, sponge rubber, PVC

Seals and Components

Silicone profiles (134 profile shapes)
Silicone profiles (134 profile shapes)Extrusion · Sealing technology
Silicone strips / square profiles (FDA/HT)
Silicone strips / square profiles (FDA/HT)Extrusion · Food industry
Silicone cords (FDA/HT)
Silicone cords (FDA/HT)Extrusion · Mechanical engineering
Silicone hoses (FDA)
Silicone hoses (FDA)Extrusion · Pharmaceuticals
Silicone foam square profiles (FDA/HT/UL94)
Silicone foam square profiles (FDA/HT/UL94)Extrusion · Sealing technology
Silicone foam half-round profiles (FDA/HT/UL94)
Silicone foam half-round profiles (FDA/HT/UL94)Extrusion · Sealing technology
Silicone foam hoses (FDA/HT)
Silicone foam hoses (FDA/HT)Extrusion · Food industry
Standard rubber profiles (EPDM)
Standard rubber profiles (EPDM)Extrusion · Mechanical engineering
Custom rubber profiles / molded parts made to measure
Custom rubber profiles / molded parts made to measureExtrusion · Sealing technology
Gasket sheet cuttings
Gasket sheet cuttingsWaterjet cutting · PLAZURA
Flat gaskets (PLAZURA)
Flat gaskets (PLAZURA)Punching · Flat gasket technology
Edge protection profiles
Edge protection profilesExtrusion · Mechanical engineering

Inside the production

Silicone profiles (red)
Silicone profiles (red)
Silicone foam (blue)
Silicone foam (blue)
Silicone foam half-round profiles
Silicone foam half-round profiles
FKM/Viton strips
FKM/Viton strips
Food-safe seals
Food-safe seals
Silicone profiles (blue)
Silicone profiles (blue)
Food-safe silicone seals
Food-safe silicone seals

Industries

Mechanical engineeringFood industryAutomotiveAviationUniversitiesPrototype constructionMedical sectorCivil and structural engineeringChemicalsPharmaceuticalsConstructionAuthoritiesEnergySports

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extrusion of profile seals (silicone/rubber/custom profiles made to measure, drawing or sample)Plastics–––25 linear metersSilicone, EPDM, CR, NBR, SBR, FKM/Viton, TPE, Sponge rubber, Cellular rubber, PVC
Cutting and cutting to length of cords, hoses and profiles to individual fixed lengthsMachining––––Silicone, EPDM, CR, FKM/Viton, TPE
Waterjet cutting of flat gaskets/cuttingsMachining––––Silicone, EPDM, NBR, SBR, FKM/Viton, Cork, Felt, Graphite, PVC, PTFE, POM
Punching of custom gaskets made to measure, drawing or sample (chop cutting,Forming––––Silicone, EPDM, NBR, SBR, FKM/Viton, Cork, Felt, Graphite, PVC, PTFE, POM
Hot and cold vulcanization of profiles (butt joint, film and corner vulcanization, frames)Joining––––Silicone, EPDM, CR, NBR
Bonding of cords, (custom) profiles and hoses into frames and ringsJoining––––Silicone, EPDM, CR, NBR, TPE
Self-adhesive coating of profiles, sheets and strips (assembly aid)Surface––––Silicone, Sponge rubber, Cellular rubber, Viton/FKM
3D printing for prototype creationAdditive–––––
Production of silicone molded parts from LSR made to measure/drawing/samplePlastics––––Silicone (LSR)
Custom production of flat gaskets, frame gaskets, bolt circle gaskets,Plastics––––Silicone, EPDM, NBR, SBR, FKM/Viton, Cork, Felt, Graphite, PVC, PTFE, POM
Development and production of special and high-performance sealsEngineering––––Silicone, EPDM, CR, NBR, SBR, FKM/Viton, TPE

Additional services

Manufacturing to measure, drawing or sample3D printing for prototype creationDevelopment and production of special and high-performance sealsSelf-adhesive coatingHot and cold vulcanization (butt joint, film, corner vulcanization, frames)Bonding of cords/profiles/hoses into frames and ringsCutting and cutting to fixed lengthsPunching of gasketsWaterjet cutting, chop cutting, circular knife cutting, plotter cutting, manual cuttingConsulting by email/phone/hotlineOn-site consultingData sheets with every quotationTest reports for first samples

Reference customers

35,000 satisfied customers (total figure for the HOKOSIL corporate group, e.g. DeBeukelaer
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