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Bullinger – Fertigung

Production of glulam, structural solid timber, BS ceiling elements, LVL and CNC joinery at two sites

Bullinger Logo

Holzwerke Bullinger GmbH

73453 Abtsgmünd · 16818 Märkisch Linden (Neuruppin)New on Amplifa

2 production sites (Abtsgmünd,Sites
BSH up to GL32, BSD up to 22 m, joineryComponent sizes
EN 14080, third-party surveillance MPAStandards

About Holzwerke Bullinger

Holzwerke Bullinger produces timber construction products for structural timber engineering at its sites in Abtsgmünd (Baden-Württemberg) and Märkisch Linden near Neuruppin (Brandenburg). The portfolio includes glulam (BSH) in strength classes up to GL32, solid BS ceiling elements (BSD), structural solid timber (KVH), Duo-/Trio laminated beams, wall timber and LVL made from Kerto laminated veneer lumber in cooperation with Metsä Wood. The wood species used are predominantly Nordic and European spruce, pine, fir as well as larch/Douglas fir; bonding is done with melamine resin or PUR adhesive according to DIN 68140/68141 (DIN EN 385). The laminations are machine-sorted according to EN 14081 on a strength grading machine from Microtec (T11–T26, L30, L36, visual S10/S13, C24). Using CNC joinery systems, components with cross-sections up to 1,250 mm wide and lengths up to 22.80 m are milled, drilled, slotted and marked (up to barcode), as single-part or series production including CAD layout planning and list production without offcuts. Customers include timber house construction and element prefabrication, roof truss construction, passive building and trade fair construction. The glulam is manufactured according to EN 14080 and is subject to third-party surveillance by MPA Stuttgart.

Site
Abtsgmünd
Processes
BSH (glulam) production, BSH strength classes GL20–GL32c/h, BSD (BS ceiling elements) cross-layered timber ceiling elements, Joinery (milling, drilling, slotting, marking), CNC joinery LVL, KVH structural solid timber production (finger-jointed, glued), Duo/Trio beams (laminated beam timber) production, Wall timber (framing timber) production
Materials
Nordic spruce, European spruce/pine, Spruce/fir, Larch/Douglas fir, Scandinavian spruce, European spruce, Kerto LVL (laminated veneer lumber), Melamine resin (bonding)
Certificates
Third-party surveillance MPA Stuttgart (EN 14080), Machine strength grading EN 14081
Industries
Timber construction, Timber house construction/element prefabrication, Roof trusses, Passive building, Trade fair construction
  1. 01

    Timber sawing and optical pre-sorting of laminations

  2. 02

    Technical drying and calibration

  3. 03

    Machine strength grading (EN 14081)

  4. 04

    Bonding (melamine resin/PUR) into BSH, BSD, KVH, Duo/Trio, LVL

  5. 05

    CNC joinery (milling, drilling, slotting, marking)

  6. 06

    Design/planning (CAD layout plan)

  7. 07

    Picking and delivery

Wood species, adhesives and grading

S10/C24

Spruce/fir

Structural solid timber and wall timber for timber house construction, roof trusses and passive building.

C24

Larch/Douglas fir

Weather-resistant KVH for carport, terrace and outdoor constructions without ground contact.

Nordic spruce

Visual grades for BSH, BS ceiling elements and Kerto LVL.

European spruce/pine

Industrial grade for BSH and Duo/Trio beams in non-visible areas.

Z-9.1-847

Kerto LVL (laminated veneer lumber)

High-strength LVL for sleepers, wall plates, beams and ceiling elements.

Melaminharz

Melamine resin bonding

Bright glue lines in BSH, BSD and wall timber.

DIN 68140/68141

PUR adhesive

Approved bonding for KVH and Duo/Trio beams.

EN 14081

Machine strength grading (Microtec)

Grading of laminations by modulus of elasticity (T11–T26, L30, L36) for strength classes up to GL32.

Sites

Standort Abtsgmünd

Abtsgmünd

DE

Production of KVH, Duo/Trio beams, wall timber; CNC joinery

Part weight / size
Joinery up to 1,250 mm width, 22.80 m length
Lot size
Single-part and series production
Materials
Spruce/fir, larch/Douglas fir
  • CNC joinery line

Märkisch Linden (Neuruppin)

DE

Production of BSH, BSD, LVL; CNC joinery

Part weight / size
BSD 60–280 mm, max. 22 m; BSH standard stock 12 m
Lot size
List production, series production possible
Materials
Nordic/European spruce, pine, Kerto LVL
  • Machine strength grading machine (Microtec)
  • CNC joinery line

Components

Glulam (BSH)
Glulam (BSH)Bonding · structural timber engineering
BS ceiling elements (BSD)
BS ceiling elements (BSD)Element prefabrication · ceiling construction
Structural solid timber (KVH)
Structural solid timber (KVH)Finger-jointed · timber house construction

Inside the production

Production site of Holzwerke Bullinger
Production site of Holzwerke Bullinger

Industries

Timber constructionTimber house construction/element prefabricationRoof trussesPassive buildingTrade fair construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
BSH (glulam) productionJoiningDIN 18203-3 and EN 1194–––Nordic spruce, European spruce/pine
BSH strength classes GL20–GL32c/hJoining–12 m (standard stock)––Softwood laminations (C24, T11–T26, L30, L36)
BSD (BS ceiling elements) cross-layered timber ceiling elementsJoining–22 m (max.), min. 2 m × 1,530 mm (NSI), 1,000 mm (SI) × 280 mm––domestic and Nordic spruce
Joinery (milling, drilling, slotting, marking)Machining–22.80 m × 1,250 mm–Series production possibleWood (BSH/KVH)
CNC joinery LVLMachining–13.50 m × 240 mm × 1,000 mm––Kerto LVL (Nordic spruce)
KVH structural solid timber production (finger-jointed, glued)JoiningCross-cutting +/- 2 mm14 m (2.5–14 m) × 160 mm × 280 mm––Spruce/fir, Larch/Douglas fir
Duo/Trio beams (laminated beam timber) productionJoining–13 m (2.5–13 m) × 240 mm × 240 mm––Scandinavian spruce, European spruce
Wall timber (framing timber) productionJoining–12 m (9–12 m) × 120 mm × 400 mm––Spruce/fir
Machine strength grading of laminationsTesting––––Softwood laminations

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machine strength grading machine (laminations)Microtec–––Neuruppin
CNC joinery line––Cross-sections up to 1,250 mm width, max. 22.80 m length–Neuruppin / Abtsgmünd

Additional services

CNC joineryCross-cuttingDesign/planning (CAD layout plan)Special machining (milling, drilling, slotting, marking/barcode)List productionPicking

Reference customers

Metsä Wood (cooperation, not a customer)

Quality and surveillance

The glulam is manufactured according to EN 14080 and is subject to third-party surveillance by MPA Stuttgart. Laminations are graded visually (EN 15497/C24, S10, S13) and by machine (EN 14081, Microtec).

EvidenceAbtsgmündMärkisch Linden (Neuruppin)
Third-party surveillance MPA Stuttgart (EN 14080)
Machine strength grading EN 14081
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