Metal construction, CNC manufacturing, and mechanical engineering from Lampertheim – in the fifth generation since 1911.
Horst Zöller GmbH
Lampertheim, GermanyNew on Amplifa
About Us
Horst Zöller GmbH is a metal construction and manufacturing company in Lampertheim, founded in 1911 by Julius Zöller as a horseshoe and wagon smithy and now managed in the fifth generation. The company manufactures metal construction structures such as stairs, railings, gates, canopies, fences, handrails, and fire doors, as well as special buildings and courtyard gate systems for private and commercial customers. Additionally, the GmbH offers CNC manufacturing and contract machining with milling and turning for individual parts and small series, including material procurement, processing lightweight metals, plastics, wood, and special alloys. The portfolio is complemented by CAD design (2D/3D with MegaCAD), 3D component reconstruction, prototype and special machinery construction, surface treatment (glass bead blasting, hardening, anodizing, powder coating, polishing), 3D printing, as well as assembly and final finishing. With 13 employees, approximately 700 to 800 orders are processed annually; production includes a tube laser system, CNC plasma cutting, and sheet metal processing.
- Site
- Lampertheim
- Processes
- CNC Milling, CNC Turning, Pipe Cutting, CNC Plasma Cutting, Edging / Bending (hydraulic bending press), Blasting (glass bead blasting in injector process), Surface Refinement (Hardening), Anodizing
- Materials
- Steel, Aluminum, Lightweight Metals, Special Alloys, Plastics, Wood, Metal (general), 3D Printing
- Certificates
- DIN EN 1090, DIN EN ISO 3834-2, Master Craftsman Operation (Metal Construction Master, Fine Metal Worker,, Meisterbetrieb, ISO 9001
- Founded
- 1911
- Employees
- 13
- Industries
- Metal Construction / Steel Structure, Mechanical Engineering, Machining / Contract Manufacturing, Private and Commercial Customers
- 01
CAD Design & Drawing Creation
- 02
CNC Processing & Contract Machining
- 03
Surface Treatment & Post-processing
- 04
Prototype Construction & Special Solutions
- 05
Assembly & Final Finishing
Materials & Processes
Steel
Main material for steel structures, metal constructions, and sheet metal processing.
Aluminum
For railings, structures according to DIN EN 1090, and anodized surfaces.
Lightweight Metals
Milling of lightweight metals in CNC milling and turning.
Special Alloys
Processing also for materials with special requirements.
Plastics
CNC machining and 3D printing of plastic components.
Wood
Machining of wood for special applications.
3D Printing
Additive manufacturing of prototypes, individual parts, and jigs using the Bambu Lab H2C.
Surface Treatment
Glass bead blasting, hardening, anodizing, powder coating, and polishing in-house.
Locations
Lampertheim
DEHeadquarters, Manufacturing, and Metal Construction
- Lot size
- Individual parts to small series
- Materials
- Steel, Aluminum, Lightweight Metals, Special Alloys, Plastics
- Haas VF-4SS (CNC Machining Center)
- Haas Super Mini Mill (CNC Milling Center)
- Nardini ND 220 AE (Lathe Machine with Lead and Feed Spindles)
- PlasmaCut ECO (CNC Plasma Cutting System)
- Hydraulic Bending Press Puma XL
- Pipe Cutting Machine
- Auer ST 100 Injector Blasting System
- Bambu Lab H2C 3D Printer
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC MillingMachining | – | – | – | Individual parts – Small series | Wood, Plastics, Lightweight Metals, Special Alloys |
| CNC TurningMachining | – | – | – | Individual parts – Small series | Wood, Plastics, Lightweight Metals, Special Alloys |
| Pipe CuttingMachining | – | – | – | – | Metals (various materials) |
| CNC Plasma CuttingMachining | – | – | – | – | Metal |
| Edging / Bending (hydraulic bending press)Forming | – | – | – | – | Metal |
| Blasting (glass bead blasting in injector process)Surface | – | – | – | – | Metal |
| Surface Refinement (Hardening)Heat Treatment | – | – | – | – | Metal |
| AnodizingSurface | – | – | – | – | Aluminum |
| Powder CoatingSurface | – | – | – | – | Metal |
| PolishingSurface | – | – | – | – | Metal |
| Fusion Welding (DIN EN ISO 3834-2 certified)Joining | – | – | – | – | Metallic materials, Steel, Aluminum |
| Metal Construction (Stairs, Railings, Gates, Canopies, Fences, Handrails, Garage Doors, FireAssembly | – | – | – | – | Steel, Aluminum |
| CAD Design & Drawing Creation (2D/3D, MegaCAD)Engineering | – | – | – | – | – |
| 3D Component Reconstruction (Reverse Engineering)Engineering | – | – | – | – | – |
| Prototype Construction & Special Machinery Construction (incl. automation and control technology)Engineering | – | – | – | – | – |
| Assembly & Final Finishing (Sub-assemblies, Jigs)Assembly | – | – | – | – | – |
| 3D Printing / Additive ManufacturingAdditive | – | – | – | Individual parts | Plastics |
| Sheet Metal ProcessingMachining | – | – | – | – | Steel |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Pipe Cutting Machine | – | 1 | various diameters | – | Lampertheim |
| CNC Cutting System (Plasma) | PlasmaCut ECO | 1 | – | – | Lampertheim |
| Hydraulic Bending Press (CNC) | Puma XL | 1 | – | – | Lampertheim |
| CNC Vertical High-Speed Machining Center | Haas VF-4SS | 1 | medium-sized workpieces | – | Lampertheim |
| 3-Axis CNC Milling Center | Haas Super Mini Mill | 1 | smaller workpieces | – | Lampertheim |
| Injector Blasting System | Auer ST 100 – Injector | 1 | – | – | Lampertheim |
| Conventional Lathe Machine with Lead and Feed Spindles | Nardini ND 220 AE | 1 | – | – | Lampertheim |
| 3D Printer | Bambu Lab H2C | 1 | – | – | Lampertheim |
| Tube Laser System | – | – | – | – | Lampertheim |
Additional services
Reference customers
Quality
The company is certified according to DIN EN 1090 (Steel and Aluminum Structures) and DIN EN ISO 3834-2 (Fusion Welding) and holds the Master Craftsman Seal of the Frankfurt-Rhein-Main Chamber of Crafts.
| Evidence | Lampertheim |
|---|---|
| DIN EN 1090 | |
| DIN EN ISO 3834-2 | |
| Meisterbetrieb | |
| ISO 9001 |
History
- 1911
Founded by Julius Zöller as a horseshoe and wagon smithy
- 1937
Transferred to the second generation
- 1980
Horst Zöller takes over in the third generation; the company operates as a locksmith and agricultural machinery specialist
- 2006
Fritz Zöller takes over management in the fourth generation
- 2011
100 years of Horst Zöller GmbH
- 2019
Kai Darmstädter joins, fifth generation
- 2025
Integration of the former Menz Fertigungs-Service GmbH