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HBK – Fertigung

HBK provides sensors, measurement systems and testing services for mechanical, acoustic and electrical test engineering.

HBK Logo

Hottinger Brüel & Kjær (HBK)

Darmstadt (HBM calibration laboratory) · Denmark (Brüel & Kjær)New on Amplifa

2019Foundation of HBK (merger of HBM and Brüel & Kjær)
1942Foundation of Brüel & Kjær in Denmark
25+ yearsExperience in fatigue testing (AMCT)
5 MNMaximum calibration force in the calibration laboratory
55 countriesServed markets

Test and measurement technology from the sensor chain to the software

HBK (Hottinger Brüel & Kjær) is a global provider of test and measurement technology, formed in 2019 through the merger of HBM and Brüel & Kjær; both companies look back on more than 80 years of experience in precision measurement. The portfolio includes sensors (force, torque, pressure, acceleration, displacement, sound), data acquisition systems such as QuantumX, SomatXR, Genesis HighSpeed and LAN-XI, as well as software for durability and reliability (nCode DesignLife, ReliaSoft). In addition, HBK operates the Advanced Materials Characterisation & Testing (AMCT) laboratory with over 25 years of experience in fatigue testing: fatigue strength (E-N/S-N), crack growth testing, testing of joints, tensile, bending and high-speed tests at temperatures from −50 °C to +1000 °C on metals, composites, plastics, ceramics and additively manufactured materials. A DAkkS-accredited calibration laboratory calibrates force transducers from 2.5 N to 5 MN and torque transducers from 0.2 N·m to 400 kN·m. Customers include companies from aerospace, automotive, marine, energy and audio, including Ford, Airbus, Boeing and BAE Systems.

Site
Darmstadt (HBM calibration laboratory)
Processes
Low-cycle and high-cycle fatigue testing (strain-life EN / stress-life SN), Fatigue crack growth testing, Fatigue testing of sub-element specimens and bespoke parts/components, Fatigue testing of joints (welding, fastening, bonding), Tensile testing, Lap shear testing, Coach peel testing, 3- and 4-point bending tests
Materials
Metals, Composites, Additively manufactured materials, Concrete, Polymers, Ceramic, Moulded structural plastics, Alloy
Certificates
ISO 9001:2015, DAkkS accreditation D-K-12029-01-00, DAkkS D-K-12029-01-00 (EN ISO/IEC 17025), ISO 376 / DIN 51309 / VDI-VDE 2646, ISO 16063 / IEC 61672
Founded
2019
Industries
Aerospace, Automotive & Ground Transportation, Audio, Energy & Infrastructure, Advanced Automation & Robotics, Defense/Marine
  1. 01

    Requirements analysis and consulting

  2. 02

    Sensor development (custom/OEM sensors)

  3. 03

    Test planning and specimen design (with partner company for specimen machining)

  4. 04

    Execution of fatigue, strength and acoustic tests

  5. 05

    Calibration of sensors, measuring instruments and DAQ systems (DAkkS)

  6. 06

    Data analysis and CAE parameter provisioning (nCode, ReliaSoft)

  7. 07

    Certification and reporting

Materials and testing methods

AMCT

Fatigue and strength testing (AMCT)

Low- and high-cycle fatigue (E-N/S-N), crack growth, testing of joints and components on static and dynamic test machines.

HST

High-speed material testing

Split-Hopkinson pressure bar, Charpy pendulum impact and dynamic tensile/compression tests with DAQ systems up to 250 MS/s.

AKUSTIK

Acoustic material testing

Impedance, absorption and transmission loss according to ISO 10534-2, ASTM E1050-12 and ASTM E2611-17 with impedance tube systems.

KAL

Calibration services

DAkkS-accredited calibration of force, torque, pressure, acceleration, microphone and displacement sensors as well as complete DAQ systems.

MET

Metals and alloys

Strength and fatigue characteristics for steels, landing gear metals and new alloys, including in projects with the US Air Force.

CMP

Composites and structural materials

Characterization of advanced composites, concrete, polymers and ceramics for lightweight design and structural integrity.

AM

Additively manufactured materials

Fatigue testing of additively manufactured materials in research projects to advance CAE predictions.

SW

CAE and reliability software

nCode DesignLife, Aqira and ReliaSoft for fatigue simulation, road-load data management and reliability analysis.

Sites and laboratory equipment

Standort Darmstadt (HBM calibration laboratory)

Darmstadt (HBM calibration laboratory)

DE

DAkkS-accredited calibration laboratory and sensor development

Materials
Metals, plastics, castings
  • Calibration machines for forces from 2.5 N to 5 MN
  • Torque calibration 0.2 N·m to 400 kN·m
  • Pressure calibration 0.1 to 10,000 bar
  • Primary calibration of accelerometers according to ISO 16063-11 (laser interferometry)
Standort AMCT Laboratory

AMCT Laboratory

Material characterization and fatigue testing

Materials
Metals, composites, plastics, ceramics, concrete
  • Static and dynamic test machines and test rigs
  • Temperature range −50 °C to +1000 °C
  • Impedance tube/transmission loss test systems (Type 4206, 9737, 9740)
  • PULSE acoustic measurement platform
Standort Denmark (Brüel & Kjær)

Denmark (Brüel & Kjær)

DK

Development and production of sound and vibration technology

Materials
Metals, plastics, castings
  • LAN-XI modular DAQ systems
  • Fusion-LN DAQ platform
  • Genesis HighSpeed up to 250 MS/s

Test objects and measurement objects

Fatigue testing of material specimens
Fatigue testing of material specimensAMCT · Aerospace, automotive
Acoustic material testing in the impedance tube
Acoustic material testing in the impedance tubeImpedance tube method · Audio, construction, automotive
Sound and vibration signatures of naval ships
Sound and vibration signatures of naval shipsNaval certification · Defense/Marine
Vehicle pass-by noise measurement
Vehicle pass-by noise measurementVehicle certification · Automotive
Impedance tube test system Type 9737
Impedance tube test system Type 9737Acoustic material testing · Aerospace
Cleaning materials for strain gauge installation
Cleaning materials for strain gauge installationMeasurement accessories · Mechanical engineering

Inside the production

HBK – Site overview and company information
HBK – Site overview and company information
Sensor Finder for comparing sensor specifications
Sensor Finder for comparing sensor specifications
Digital documentation and resources
Digital documentation and resources
Calibration services for sensors and DAQ systems
Calibration services for sensors and DAQ systems
Quality management and accredited calibration
Quality management and accredited calibration
UAV and drone solutions from HBK
UAV and drone solutions from HBK

Industries

AerospaceAutomotive & Ground TransportationAudioEnergy & InfrastructureAdvanced Automation & RoboticsDefense/MarinePackaging machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Low-cycle and high-cycle fatigue testing (strain-life EN / stress-life SN)Testing––––Metals, Composites, additively manufactured materials
Fatigue crack growth testingTesting––––Metals, Composites
Fatigue testing of sub-element specimens and bespoke parts/componentsTesting–––––
Fatigue testing of joints (welding, fastening, bonding)Testing–––––
Tensile testingTesting––––Metals, Plastics, Composites
Lap shear testingTesting–––––
Coach peel testingTesting–––––
3- and 4-point bending testsTesting–––––
Fatigue testing under elevated temperatures (-50°C to +1000°C, isothermal and Chaboche)Testing––––Metals, Landing gear metals
Fracture mechanics / crack growth characterizationTesting–––––
High strain-rate material testing (Split-Hopkinson Pressure Bar, Charpy pendulum, dynamic tensile &Testing––––Composites, Steel, Concrete
Acoustic material testing (impedance, absorption, transmission loss; ISO 10534-2, ASTM E1050-12,Testing––––Insulation materials, Road surface/asphalt, Noise-control materials
Force transducer calibration (2.5 N to 5 MN, DAkkS, ISO 376)Testing––2.5 N – 5 MN––
Torque transducer calibration (0.2 N·m to 400 kN·m, DIN 51309, VDI/VDE 2646)Testing––0.2 N·m – 400 kN·m––
Pressure transducer calibration (0.1 bar to 10000 bar)Testing–––––
Accelerometer calibration (primary calibration according to ISO 16063-11, laser interferometry)Testing–––––
Microphone & preamplifier calibration (accredited and traceable)Testing–––––
Displacement sensor calibration (including on-site service in Europe)Testing–––––
Sound level meter, sound calibrator, pistonphone, noise dosimeter and vibration meter calibrationTesting–––––
DAQ system calibration (QuantumX, SomatXR, Genesis HighSpeed, LAN-XI, Industrial Electronics, DAkkS)Testing–––––
Aircraft noise certification testing (Static Engine Certification Test SECT, Flight CertificationTesting–––––
Naval noise & vibration certification and sea trials (MIL-STD-740, MIL-STD-1474E)Testing–––––
Vehicle pass-by noise testing (type approval)Testing–––––
Custom OEM sensor developmentEngineering–––––
Durability / fatigue CAE simulation and analysis software (nCode DesignLife, Aqira, ReliaSoft)Engineering–––––
Test specimen design and manufacturing (via partner company for specimen machining)Engineering––––Metals, Composites

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-speed DAQ system / transient recorder (up to 250 MS/s)HBK Genesis HighSpeed (GenHS)––––
Modular DAQ system (sound & vibration)HBK LAN-XI––––
DAQ platformHBK Fusion-LN––––
Acoustic measurement and analysis platformBrüel & Kjær (HBK) PULSE (e.g. Type 7758)––––
Impedance tube/transmission loss test systemBrüel & Kjær (HBK) Type 4206 / 9737 / 9740––––
Static and dynamic test machines / test rigs (fatigue & material testing)HBK AMCT Facility–––HBK AMCT Laboratory
Force calibration machine (2.5 N to 5 MN)HBK (HBM) Calibration laboratory––––
Marine torque sensorHBK T40MAR––––
DAQ system for high-speed analysisHBK SomatXR / QuantumX––––

Additional services

Calibration of force, torque, pressure, acceleration, microphone and displacement sensorsCalibration of DAQ systems (QuantumX, SomatXR, Genesis HighSpeed, LAN-XI)Material characterization and fatigue testing (AMCT)Custom/OEM sensorsSoftware for data acquisition and analysisReliability and maintainability services

Reference customers

FordNAVAIRNIOBAE SystemsDassault AviationAirbusBoeingGKN AerospaceUS Air Force

Quality and accreditations

Testing and calibration services are performed according to ISO 9001:2015 (AMCT facility) and under DAkkS accreditation D-K-12029-01-00 for the HBM calibration laboratory. Accredited and traceable calibrations are performed according to ISO 376, DIN 51309, VDI/VDE 2646, ISO 16063 and IEC 61672.

EvidenceDarmstadt (HBM calibration laboratory)AMCT Laboratory
ISO 9001:2015
DAkkS D-K-12029-01-00 (EN ISO/IEC 17025)
ISO 376 / DIN 51309 / VDI-VDE 2646
ISO 16063 / IEC 61672

History

  1. 1942

    Foundation of Brüel & Kjær by Per Vilhelm Brüel and Viggo Kjær on 28 November in Denmark.

  2. 1992

    Brüel & Kjær is sold to the German holding company AGIV and split up.

  3. 2000

    Spectris division is sold to Fairey Group Ltd.; renamed Spectris Plc in 2001.

  4. 2009

    Brüel & Kjær acquires LDS Test & Measurement and Lochard Ltd.

  5. 2019

    HBK formed through the merger of HBM and Brüel & Kjær.

  6. 2020

    Merger of Brüel & Kjær with Hottinger Baldwin Messtechnik into HBK (Hottinger, Brüel & Kjær) effective 1 September.

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