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HOUBEN Sewage Plant Technology – Fertigung

Manufacturing, installation and refurbishment of travel drives, scraper technology and plant components for sewage treatment and wastewater plants

HOUBEN Sewage Plant Technology Logo

Houben GmbH Klärwerkstechnik & Metallverarbeitung

41334 Nettetal · GermanyNew on Amplifa

GmbH, HRB 14163 District Court ofLegal form
NettetalLocation
Nationwide (Germany)Area of operation

About HOUBEN Sewage Plant Technology

Houben GmbH, based in Nettetal, is a specialized company in mechanical engineering and metal processing with a focus on sewage treatment and wastewater plants. The company manufactures and installs travel drives for circular and longitudinal scrapers, centre bearings, king post bearings, floor scraping systems, scum suction units and further plant components. A key focus is on maintenance and refurbishment of existing scraper technology systems, including condition analysis, conversion to positive drive with gear rack or roller drive, and remanufacturing of parts that are no longer available. Production is carried out in steel and stainless steel (1.4301, 1.4571), including multiple-folded, torsion-resistant floor scraper blades including NBR sealing profiles and clamping strips, as well as wheels with Vulkollan or solid rubber surfaces. Work is partly carried out with mobile bending machines directly on site at the plant. Houben GmbH operates nationwide at sewage treatment and wastewater plants in Germany.

Site
Nettetal
Processes
Manufacturing and installation of travel drives for circular and longitudinal scrapers, Conversion to positive drive (gear rack or roller drive), construction of rail system incl. gear, Manufacturing of spare parts, wheel sets, gear units; production/remanufacturing of parts no longer, Renewal of centre bearings, king post bearings, slip ring bodies (slewing ball bearings), New construction/partial renewal of floor scraping systems, multiple-folded torsion-resistant floor, Folding/bending of scraper blades with mobile bending machine on site, Scum suction units / scum and paint sludge suction units (manufacturing/service), Condition analysis and maintenance/refurbishment of existing scraper technology systems
Materials
Stainless steel 1.4301, Stainless steel 1.4571, NBR (nitrile rubber, sealing profiles), Vulkollan (wheel surfaces), Solid rubber (wheels), NBR (nitrile rubber), Vulkollan, Solid rubber
Industries
Sewage plant technology, Wastewater plants, Sewage treatment plants
  1. 01

    Condition analysis of existing plant components

  2. 02

    Manufacturing of parts (metal processing, folding, production)

  3. 03

    Installation and conversion on site (incl. mobile folding of scraper blades)

  4. 04

    Maintenance and refurbishment of scraper technology

Materials & Processes

1.4301

Stainless steel 1.4301

Material for floor scraper blades and plant components used in sewage treatment plants

1.4571

Stainless steel 1.4571

Corrosion-resistant stainless steel for floor scraper blades and components with high requirements

NBR

NBR (nitrile rubber)

Sealing profiles for floor scraper blades with clamping strips

Vulkollan

Vulkollan

Surface material for wheels as solid wheels or bandage wheels

Vollgummi

Solid rubber

Surface material for wheels used in scraper technology

Location

Standort Nettetal

Nettetal

DE

Headquarters, manufacturing and installation

Materials
Steel, stainless steel (1.4301, 1.4571), NBR, Vulkollan, solid rubber
  • Mobile bending machine (on-site folding of scraper blades)

Parts & Components

Travel drive circular/longitudinal scraper
Travel drive circular/longitudinal scraperManufacturing & installation · Sewage treatment plants
Positive drive with gear rack
Positive drive with gear rackConversion · Wastewater plants
Wheel set with gear unit
Wheel set with gear unitSpare parts manufacturing · Sewage plant technology
Centre bearing / slip ring body
Centre bearing / slip ring bodyRenewal of slewing ball bearing · Sewage treatment plants
Floor scraper blade
Floor scraper bladeFolding & installation · Wastewater plants
Scum suction unit
Scum suction unitManufacturing & service · Sewage plant technology

Inside the production

Travel drive component
Travel drive component
Travel drive in operation
Travel drive in operation
Travel drive detail
Travel drive detail
Positive drive, rail system
Positive drive, rail system
Positive drive detail
Positive drive detail
Roller drive on rail system
Roller drive on rail system
Spare parts manufacturing
Spare parts manufacturing
Centre bearing on site
Centre bearing on site
King post bearing
King post bearing
Bearing renewal
Bearing renewal
Slip ring body
Slip ring body
Centre bearing detail
Centre bearing detail
Positive drive, design detail
Positive drive, design detail
Plant component
Plant component

Industries

Sewage plant technologyWastewater plantsSewage treatment plants

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing and installation of travel drives for circular and longitudinal scrapersAssembly––––Steel, Stainless steel
Conversion to positive drive (gear rack or roller drive), construction of rail system incl. gearAssembly–––––
Manufacturing of spare parts, wheel sets, gear units; production/remanufacturing of parts no longerMachining–––––
Renewal of centre bearings, king post bearings, slip ring bodies (slewing ball bearings)Assembly–DM 1048–––
New construction/partial renewal of floor scraping systems, multiple-folded torsion-resistant floorAssembly––––1.4301, 1.4571, NBR
Folding/bending of scraper blades with mobile bending machine on siteForming––––1.4301, 1.4571
Scum suction units / scum and paint sludge suction units (manufacturing/service)Assembly–––––
Condition analysis and maintenance/refurbishment of existing scraper technology systemsEngineering–––––
Manufacturing of wheels with Vulkollan or solid rubber surfaces (solid wheel or bandage wheel)Joining––––Vulkollan, Rubber

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mobile bending machine (for adapting scraper blades on site)––––Nettetal / mobile use

Additional services

Manufacturing and installation of travel drivesCentre bearingsFloor scraping systemsConversion to positive drive (gear rack or roller drive)Spare parts, wheel sets & gear unitsRemanufacturing of parts that are no longer availableScum suction unitsModificationsCondition analysisMaintenance and refurbishment of scraper technologyMetal processing
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