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HP Busbars – Fertigung

Planning, design, supply and installation of busbar systems for power distribution from 160 A to 6300 A.

HP Busbars Logo

HP Busbars GmbH

StralsundNew on Amplifa

1Site
160 A – 6300 ACurrent range of the systems

Power distribution from a single source

HP Busbars GmbH, based in Stralsund, accompanies electrical power distribution projects from planning through to commissioning. The range of services includes project planning with on-site surveying, 3D CAD planning, dimensioning and quantity take-off, the design of busbar systems and customised tap-off boxes in Stralsund ("Engineered in Germany") as well as delivery and installation on the construction site. The systems offered cover current ratings from 160 A to 6300 A: indoor power transport and distribution in IP55 and outdoor power transport in IP67/IP68, complemented by a broad range of tap-off boxes for standard and special applications. The portfolio includes the Gersan systems GS and GGD as well as the European line BIMER Electric (SYSTEM, IMPACT², IR). Customers come from industrial manufacturing, infrastructure, data centres, logistics, office, commercial and hotel complexes and e-mobility. Reference projects include, among others, Daimler Benz Untertürkheim, Amazon Logistics E-mobility and TU Garching.

Site
Stralsund
Processes
Planning of busbar installations (site survey, 3D CAD planning, dimensioning, quantity take-off), Design of busbar systems and tap-off boxes (CAD, special shapes), Assembly/installation of busbar installations on the construction site, Assembly/fitting of tap-off boxes, Manufacture of busbar systems (current ratings 160 A to 6300 A, protection ratings IP55/IP67/IP68), Charging solutions for e-mobility (charging infrastructure), Project planning (site survey, 3D CAD planning, quantity take-off), Design (special shapes, customised tap-off boxes)
Materials
Busbars (busbar systems), PVC insulation (cables, mentioned for comparison), Halogen-free cable insulation (mentioned for comparison), Indoor systems, Outdoor systems, Gersan systems, BIMER Electric systems
Certificates
ISO 9001:2015, Type-tested to EN (IEC) 61439-1/6
Industries
Industrial manufacturing, Building services / building complexes, Infrastructure, Data centres, Logistics, E-mobility
  1. 01

    Project planning (site survey, 3D CAD planning, dimensioning, quantity take-off)

  2. 02

    Design in Stralsund (special shapes, customised tap-off boxes)

  3. 03

    Assembly/fitting of tap-off boxes

  4. 04

    Delivery

  5. 05

    Installation on the construction site

Systems and protection ratings

IP55

Indoor systems

Indoor power transport and distribution with protection rating IP55.

IP67/IP68

Outdoor systems

Outdoor power transport, also resin-encapsulated for aggressive environments such as in the chemical and pharmaceutical industries.

GS/GGD

Gersan systems

Proven, economical busbar lines for standard applications in buildings and industry.

SYSTEM/IMPACT²/IR

BIMER Electric systems

European (Italian) manufactured lines with fully automated production for industrial, infrastructure and data centre projects.

Site

Stralsund

DE

Office, administration and design

  • CAD systems for 3D design
  • Workstations for the assembly of tap-off boxes

Inside the production

Illustration of the busbar application
Illustration of the busbar application

Industries

Industrial manufacturingBuilding services / building complexesInfrastructureData centresLogisticsE-mobilityChemical and pharmaceutical industryHotels and commercial complexesChemical and pharmaceutical industry (aggressive environments)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Planning of busbar installations (site survey, 3D CAD planning, dimensioning, quantity take-off)Engineering–––––
Design of busbar systems and tap-off boxes (CAD, special shapes)Engineering–––––
Assembly/installation of busbar installations on the construction siteAssembly–––––
Assembly/fitting of tap-off boxesAssembly–––––
Manufacture of busbar systems (current ratings 160 A to 6300 A, protection ratings IP55/IP67/IP68)Assembly–––––
Charging solutions for e-mobility (charging infrastructure)Assembly–––––

Additional services

Project planning (site survey, 3D CAD planning, quantity take-off)Design (special shapes, customised tap-off boxes)Installation on the construction siteDeliveryConsulting on dimensioning and designCharging solutions for e-mobility

Quality and certification

All systems are type-tested to EN (IEC) 61439-1/6 and certified to ISO 9001:2015. The system properties, including short-circuit strength, are thereby verified.

EvidenceStralsund
ISO 9001:2015
Type-tested to EN (IEC) 61439-1/6
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