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Processing and converting of foam, nonwoven and activated carbon filter products for industry

HP

HP FOAM GmbH & Co. KG

Mölln (Head Office) · Niederdreisbach (Plant) · Lubano (Plant, PL)New on Amplifa

1956Founded (as Molan Kunststofftechnik GmbH, Bremen)
3Sites (DE/PL)
70+Years of foam history
ISO 9001:2015Certified QM system

About HP FOAM

HP FOAM GmbH & Co. KG is a supplier for the processing and converting of foam and filter products with over 70 years of experience in foam manufacturing. The company die-cuts, cuts, skins, laminates and impregnates foams and nonwovens and manufactures seals, filters and technical molded parts from them. A key focus is activated carbon filters with a nonwoven or foam carrier for air and gas purification, produced customer-specifically in thicknesses, sizes and versions. Customers include the automotive industry, agricultural machinery and industrial truck manufacturers, the white goods industry, HVAC technology as well as mechanical and plant engineering. Production is located in Niederdreisbach in the Westerwald, complemented by a plant in Lubano (Poland); the head office is in Mölln. All sites operate according to a certified, process-oriented quality management system per DIN EN ISO 9001:2015.

Site
Mölln
Processes
Die-cutting, Cutting, Skinning, Laminating, Impregnating, Various converting, Manufacture of activated carbon filters (nonwoven and foam based), Converting
Materials
PUR foam, Foam, Nonwoven, Activated carbon (granular carbon, powdered carbon, HP-Carbon), Technical nonwoven, Activated carbon (granulate, powder, HP-Carbon), Laminating, Impregnating
Certificates
DIN EN ISO 9001:2015
Founded
1956
Industries
Automotive industry, Agricultural machinery, Industrial trucks, White goods/household appliances, HVAC technology, Mechanical and plant engineering
  1. 01

    Design/Engineering to customer requirements

  2. 02

    Die-cutting

  3. 03

    Cutting

  4. 04

    Skinning

  5. 05

    Laminating

  6. 06

    Impregnating

  7. 07

    Converting

  8. 08

    Shipping

Materials & Processes

PUR

PUR foam

Processor of PUR foams, originally for seals, today the basis for seals and molded parts.

Schaumstoff

Foam

Carrier and sealing material for die-cutting, cutting, skinning and activated carbon filters.

Vlies

Technical nonwoven

Lightweight carrier material for activated carbon filters with high air permeability and flexible cuts.

AK

Activated carbon (granulate, powder, HP-Carbon)

Adsorbent for air and gas filtration, as granular carbon, powdered carbon and HP-Carbon for water filters.

Kaschieren

Laminating

Joining process for bonding foam and nonwovens into composite parts.

Imprägnieren

Impregnating

Surface treatment of foam and nonwoven for functional adaptation.

Sites

Mölln

DE

Head Office

Niederdreisbach

DE

Plant/Manufacturing

Materials
Foam, nonwoven, activated carbon
  • Die-cutting
  • Cutting
  • Laminating
  • Impregnating

Lubano

PL

Plant

Industries

Automotive industryAgricultural machineryIndustrial trucksWhite goods/household appliancesHVAC technologyMechanical and plant engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Die-cuttingPlastics––––Foam, Nonwoven
CuttingPlastics––––Foam, Nonwoven
SkinningPlastics––––Foam
LaminatingJoining––––Foam, Nonwoven
ImpregnatingSurface––––Foam, Nonwoven
Various convertingPlastics––––Foam, Nonwoven, Activated carbon
Manufacture of activated carbon filters (nonwoven and foam based)Plastics––––Activated carbon, Nonwoven, Foam

Additional services

Die-cuttingCuttingSkinningLaminatingImpregnatingConverting

Quality

A certified, process-oriented quality management system per DIN EN ISO 9001:2015 with methods for preventive error avoidance in all phases of product development is employed.

EvidenceNiederdreisbachMöllnLubano
DIN EN ISO 9001:2015

History

  1. 1956

    Founded as Molan Kunststofftechnik GmbH in Bremen as a processor of PUR foams for seals

  2. 2010

    Transition of Molan Kunststofftechnik GmbH into Trecolan GmbH

  3. 2018

    Transition of Trecolan foam manufacturing into HP FOAM GmbH & Co. KG

  4. 2020

    Relocation of production to Unnau, Westerwald

  5. 2021

    Introduction of a sustainability strategy

  6. 2022

    Establishment and expansion of manufacturing at the new facility in Niederdreisbach, Westerwald

  7. 2023

    Takeover of foam processing from WS System

  8. 2024

    Certification to ISO 9001:2015 of the new site

  9. 2025

    Expansion of the warehouse and shipping area by a further 900 sqm

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