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HSS – Fertigung

Assembly of hydraulic hose and pipe systems, test bench up to 4,000 bar, and trading in fluid power components

HSS Logo

HSS Hydraulik und Antriebstechnik GmbH

Tuningen (headquarters, 5,000 m²) · Ulm (sales office) · Karlsruhe (sales office)New on Amplifa

1994Founded
3 sites (Tuningen, Ulm, Karlsruhe)Sites
over 30,000 items in central warehouseWarehouse items
up to 4,000 barTest bench test range
5,000 m²Headquarters building

About HSS Hydraulik und Antriebstechnik

HSS Hydraulik und Antriebstechnik GmbH is a technical wholesaler and system service provider for hydraulics, drive technology, steam engineering and pneumatics, headquartered in Tuningen (Schwarzwald-Baar district). In the company's own service workshop, hydraulic hose and pipe systems are assembled to measure – as single or series production, on request with a pressure test report and certificate. Hydraulic hoses of pressure classes 1TE-6SP, hydraulic pipes to EN 10305-4 (DIN 2391 ST 37.4) phosphated, galvanized or in stainless steel, as well as thermoplastic pipes and hoses, are processed. A dedicated test bench enables pressure, pressure impulse and burst tests up to 4,000 bar (58,000 psi) on lines, valves, pipes and fittings. The central warehouse stocks more than 30,000 individual parts and components from renowned manufacturers (over 700 pallet spaces). Customers come from mechanical engineering, industry/maintenance, plant construction, steam and process engineering, and drive technology. Further services include on-site service with hose crimping machines in service vehicles, steam trap testing with GESTRA TRAPtest VKP, assembly of valve manifolds and hydraulic systems, and warehouse and logistics concepts including KANBAN and a scan app.

Site
Tuningen
Processes
Assembly of hydraulic hose lines (hose crimping machine, crimping), Piping construction / ready-to-connect bent and formed pipes, Steam trap testing (GESTRA TRAPtest VKP), Module assembly (valve manifolds, hydraulic systems), Manufacture of hydraulic systems of all kinds, Engineering: consulting, individual solutions and custom-made products, Pressure, pressure impulse and burst tests up to 4,000 bar on own test bench, Sales and service center (no appointment needed, immediate production)
Materials
DIN2391 ST 37.4 (phosphated), DIN2391 ST 37.4 (galvanized), Stainless steel pipes (hydraulic pipes in stainless steel), Hydraulic hoses 1TE-6SP (low to maximum pressure), PTFE hoses, Rail hoses to EN4554-2, Thermoplastic pipes and hoses, HSS Thermo-Flow corrugated hose AFXTCB7DG (temperature-resistant -60°C to +230°C)
Certificates
DIN EN ISO 9001:2015, GESTRA Premium Partner / Authorization for steam trap testing TRAPtest VKP, OKS authorized sales partner, ISO 9001:2015, Danfoss Authorized Distributor
Founded
1994
Industries
Mechanical engineering, Industry / Maintenance, Plant engineering, Steam and process engineering, Drive technology
  1. 01

    Consulting and engineering (custom solutions)

  2. 02

    Component distribution and warehousing

  3. 03

    Assembly of hose and pipe lines in own workshop

  4. 04

    Pressure, pressure impulse and burst tests on own test bench

  5. 05

    Assembly of modules (valve manifolds, hydraulic systems)

  6. 06

    On-site service, maintenance and spare parts service

  7. 07

    Warehouse and logistics concepts (contracts, KANBAN, scan app)

Materials and Processes

1TE-6SP

Hydraulic hoses 1TE-6SP

Low to maximum-pressure hoses for assembling hose lines in single or series production.

EN 10305-4

Hydraulic pipes DIN 2391 ST 37.4 (phosphated)

Precision steel pipes for ready-to-connect bent and formed hydraulic pipe lines.

EN 10305-4

Hydraulic pipes DIN 2391 ST 37.4 (galvanized)

Galvanized precision steel pipes for corrosion-exposed hydraulic lines.

1.43xx

Hydraulic pipes in stainless steel

Stainless steel pipes for applications with elevated corrosion or hygiene requirements.

PTFE

PTFE hoses

Chemically and thermally highly resistant hoses for special applications in fluid power.

EN4554-2

Rail hoses to EN 4554-2

Standardized hoses for rail and railway-specific applications.

AFXTCB7DG

HSS Thermo-Flow corrugated hose

Tempering technology hose, temperature-resistant from -60 °C to +230 °C with broad chemical resistance.

TP

Thermoplastic pipes and hoses

Flexible lines for pneumatic and hydraulic applications.

Sites

Standort Tuningen

Tuningen

DE
Lot size
Single and series production
  • Hose crimping machines (crimping presses)
  • Pressure test bench up to 4,000 bar (58,000 psi)
  • GESTRA TRAPtest VKP test rig
  • Cutting and stripping tools
  • Service vehicles with hose crimping machine

Ulm

DE

Sales office

Karlsruhe

DE

Sales office

Components and Systems

Hydraulic hoses and fittings
Hydraulic hoses and fittingsAssembly · Hydraulics/Maintenance
Piping
PipingPiping construction · Plant engineering
Screwed fittings
Screwed fittingsComponent distribution · Mechanical engineering
Brass ball valve
Brass ball valveValves · Steam and process engineering
Serv-Clip pipe gauge connector MK45
Serv-Clip pipe gauge connector MK45Metrology · Hydraulics up to 630 bar
Pneumatic components
Pneumatic componentsValve manifolds and module assembly · Pneumatics

Inside the production

Title image HSS Hydraulik und Antriebstechnik
Title image HSS Hydraulik und Antriebstechnik
On-site service with service vehicle
On-site service with service vehicle
HSS hose rings
HSS hose rings
Serv-Clip product range
Serv-Clip product range

Industries

Mechanical engineeringIndustry / MaintenancePlant engineeringSteam and process engineeringDrive technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly of hydraulic hose lines (hose crimping machine, crimping)Joining––––Hydraulic hoses 1TE-6SP
Piping construction / ready-to-connect bent and formed pipesForming–––––
Testing––up to 4,000 bar (58,000 psi) test range––
Steam trap testing (GESTRA TRAPtest VKP)Testing–––––
Assembly––––Hydraulic hoses
Module assembly (valve manifolds, hydraulic systems)Assembly–––––
Manufacture of hydraulic systems of all kindsAssembly–––––
Engineering: consulting, individual solutions and custom-made productsEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hose crimping machines (crimping presses) in workshop and service vehicles––––Tuningen
Pressure test bench for hose lines (up to 4,000 bar / 58,000 psi)––––Tuningen
Steam trap testing deviceGESTRA TRAPtest VKP–––Tuningen
Machines (hose assembly, in distribution)–––––

Additional services

Pressure, pressure impulse and burst tests up to 4,000 bar on own test benchSales and service center (no appointment needed, immediate production)Emergency repair service and on-site service with service vehicles (24 h)Steam trap testing with GESTRA TRAPtest VKPConsulting and individual custom solutions from own productionWarehouse and logistics concept (contract orders, just-in-time, KANBAN, scanner solution)HSS scan app (QR code ordering)Further training courses (among others, Competent Person according to DGUV Rule 113-020)Spare parts and maintenance service

Quality

The entire company is certified to DIN EN ISO 9001:2015 (DEKRA, register no. 80600482/9, valid until 13.09.2028). Hose lines, valves, pipes and fittings are tested on the in-house test bench; on request with a pressure test report and certificate.

EvidenceTuningen
ISO 9001:2015
GESTRA Premium Partner / Authorization for steam trap testing TRAPtest VKP
Danfoss Authorized Distributor
OKS authorized sales partner

Company History

  1. 1994

    Founded on 01.11.1994 by A. Sutter with four employees in Schwenningen.

  2. 1998

    Acquisition of the company Fischer.

  3. 1999

    Relocation in April to Tuningen into a 5,000 m² building.

  4. 2011

    Acquisition of the company THB Technischer Handel Bader in Reutlingen and conversion into a branch office.

  5. 2024

    30th company anniversary.

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