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HSV – Fertigung

Processing of particle foams (EPS, EPP, EPE, ETPU) and injection moulding for custom plastic solutions

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HSV Packaging & Insulation nv

Ede (NL)New on Amplifa

Over 50 yearsof experience in particle foam processing
11qualified engineers
EPS, EPP, EPE, ETPUparticle foams processed
Ede (NL)production site

About HSV Packaging & Insulation

HSV Packaging & Insulation nv, based in Ede (Netherlands), specialises in the processing of particle foams. The company manufactures custom products from EPS (airpop® engineered air), EPP, EPE and ETPU as well as injection-moulded components. With Project+, HSV offers the integrated combination of large plastic profiles with particle foam components including in-line assembly. A team of 11 qualified engineers supports customers from feasibility studies through design and engineering to series production. Particle foams consist of around 98% air and 2% raw material; the company's electricity comes from solar panels and wind turbines, and HSV actively supports the collection and recycling of its products. Customers include companies from the automotive, aerospace, heating/HVAC, construction, medical technology, logistics as well as outdoor and sports sectors, including Bentley, Jaguar Land Rover, VW, Bosch, Philips, Whirlpool and Vaillant. Delivery is made according to customer requirements, including just-in-time, Kanban or via warehousing with data integration.

Site
Ede, Netherlands
Processes
Particle Foam Moulding (EPS, EPP, EPE, ETPU), Injection moulding, Project+ (integration of large plastic profiles with particle foam components, in-line assembly), Feasibility study / Engineering and product design, Particle foam processing (EPS, EPP, EPE, ETPU), Project+ (combination of injection moulding/particle foam), Feasibility studies, In-line assembly
Materials
EPS (airpop® engineered air), EPP, EPE, ETPU, EPP (expandable polypropylene), EPE (expanded polyethylene), ETPU (expanded TPU), Injection moulding
Certificates
ISO 9001, IATF 16949
Industries
Automotive, Aerospace, Heating/HVAC industry, Construction industry, Logistics/Packaging, Medical
  1. 01

    Feasibility study

  2. 02

    Design/Engineering

  3. 03

    Tool and product development

  4. 04

    Particle foam moulding (EPS, EPP, EPE, ETPU)

  5. 05

    Injection moulding

  6. 06

    In-line assembly (Project+)

  7. 07

    Just-in-time/Kanban logistics, warehousing

Materials and Processes

EPS

EPS (airpop® engineered air)

Particle foam with 98% air content for lightweight, insulation and packaging applications.

EPP

EPP (expandable polypropylene)

Elastic particle foam for load bearing, energy absorption and automotive applications.

EPE

EPE (expanded polyethylene)

Soft particle foam for protection and cushioning solutions.

ETPU

ETPU (expanded TPU)

Highly elastic particle foam for sports and outdoor applications.

SG

Injection moulding

Manufacture of plastic components, also combined with particle foam in the Project+ approach.

Site

Ede

NL

Production HSV Packaging & Insulation nv

Materials
EPS, EPP, EPE, ETPU, plastics
  • Teubert EPP machine (particle foam)

Components

Sports helmet components made of particle foam
Sports helmet components made of particle foamParticle Foam · Sports/Outdoor
Building/floor insulation components
Building/floor insulation componentsParticle Foam · Construction industry
Transport and packaging solutions
Transport and packaging solutionsParticle Foam · Logistics/Packaging
Lightweight components for automotive
Lightweight components for automotiveParticle Foam · Automotive
airpop® engineered air applications
airpop® engineered air applicationsParticle Foam · Various industries

Inside the production

Sustainable engineering and production of particle foams (EPP, EPS, airpop®)
Sustainable engineering and production of particle foams (EPP, EPS, airpop®)
Material combinations with particle foam
Material combinations with particle foam
Joints and fastenings for EPS, EPP and airpop®
Joints and fastenings for EPS, EPP and airpop®
Colours and surfaces for EPS, EPP and airpop®
Colours and surfaces for EPS, EPP and airpop®
HSV brochure for download
HSV brochure for download

Industries

AutomotiveAerospaceHeating/HVAC industryConstruction industryLogistics/PackagingMedicalOutdoor/SportsEnergy (Solar & Wind)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Particle Foam Moulding (EPS, EPP, EPE, ETPU)Plastics––––EPS, EPP, EPE, ETPU
Injection mouldingPlastics––––Plastics
Project+ (integration of large plastic profiles with particle foam components, in-line assembly)Assembly––––EPS, EPP, Plastics
Feasibility study / Engineering and product designEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
EPP machine (particle foam)Teubert1––HSV Packaging & Insulation nv, Ede

Additional services

Particle foam processing (EPS, EPP, EPE, ETPU)Injection mouldingProject+ (combination of injection moulding/particle foam)Feasibility studiesIn-line assemblyDesign/EngineeringJust-in-time, Kanban, Rolling Forecast, Demand Forecasting, Warehousing, data integration

Reference customers

ETB-BISLIFE

Quality

HSV maintains a dedicated quality assurance with its own Quality Manager (Stijn Boom) and offers feasibility studies including initial assessment of costs and production times. The customer list includes automotive and industrial brands with high quality requirements such as Bentley, Jaguar Land Rover, Bosch and Philips.

EvidenceEde
ISO 9001
IATF 16949

History

  1. 2016

    Website and particle foam engineering activities documented; over 50 years of experience according to company information (as of 2016/2024)

  2. 2024

    Capacity expansion through acquisition of a Teubert EPP machine at the Ede site

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