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HTI Automation – Fertigung

Development and manufacture of laboratory automation for filling, labeling, capping and laser coding of tubes and vials.

HTI Automation Logo

HTI Automation GmbH

Ebersberg near MunichNew on Amplifa

25+ yearsExperience in laboratory automation
1,100+Devices developed & produced
up to 370 tubes/hThroughput X-TubeProcessor®_Smart 2.0
0.5–15 mlProcessable tube & vial formats
<1 m²Footprint X-TubeProcessor®_Smart 2.0

About HTI Automation

HTI Automation GmbH, based in Ebersberg near Munich, develops and manufactures laboratory and production automation for the processing of tubes and vials. The portfolio includes the configurable X-TubeProcessor® series for automated filling, labeling, opening and capping of sample vessels as well as the SAFE® Tube Laser Marker for permanent laser coding directly on the tube. Mechanical design, electronics, software development, prototyping and system integration are brought together in-house within a coordinated development process; in addition, HTI offers custom engineering and OEM developments. The systems can be integrated into existing LIMS and ERP systems and support audit trails and user management for work under GLP/GMP. The offering is rounded off by service, maintenance, remote support and financing services. Customers come from diagnostics and IVD, biotechnology, pharma, life sciences as well as from research laboratories and testkit manufacturing, including PathoFinder, Mabtech, PreOmics and Genetic Signatures.

Site
Ebersberg
Processes
Automated filling/dispensing of tubes and vials, Automated labeling (tube labeling, 600 dpi printing), Automated opening & closing of tubes (capping & decapping, screw capping), Laser marking/laser coding directly on tubes (SAFE® Tube Laser Marker), Liquid handling / dosing technology (peristaltic pump, micro gear ring pump, air-displacement, Lab engineering: custom automation and development projects, OEM development, Service & maintenance: remote support, annual on-site maintenance, function tests, Automated reagent filling & aliquoting for diagnostics/IVD incl. LIMS/ERP integration
Materials
Laboratory tubes & vials (0.5–15 ml, 50 ml target vessels), Air-Displacement-Pipette, Micro gear ring pump, Peristaltic pump, Laser marking (SAFE® Tube Laser Marker)
Certificates
DIN EN ISO 9001, ISO 9001
Industries
Diagnostics & IVD, Biotechnology, Pharma, Life Sciences, Research Laboratories & Testkit Manufacturing
  1. 01

    Workflow analysis & consulting

  2. 02

    Mechanical design & electronics

  3. 03

    Software development

  4. 04

    Prototyping

  5. 05

    System integration

  6. 06

    Commissioning

  7. 07

    Service & maintenance

Technologies & Processes

ADP

Air-Displacement-Pipette

Precise pipetting of small to medium volumes with high accuracy and interchangeable tips.

MZRP

Micro gear ring pump

Low-pulsation, precise dosing even for small volumes and tight tolerances.

PP

Peristaltic pump

Flexible, medium-isolated filling for standard volumes and frequent media changes.

LASER

Laser marking (SAFE® Tube Laser Marker)

Permanent, tamper-proof coding directly on the tube at up to 500 tubes/h.

Locations

Standort Ebersberg

Ebersberg

DE

Headquarters: development & manufacturing

Materials
Tubes & vials 0.5–15 ml, target vessels 50 ml
  • X-TubeProcessor®_Smart 2.0
  • X-TubeProcessor®_Sign
  • X-TubeProcessor®_Basic
  • X-TubeProcessor®_Flex
  • X-TubeProcessor®_Proceed
  • X-TubeProcessor®_Ultra
  • SAFE® Tube Laser Marker

Systems & Components

X-TubeProcessor®_Smart 2.0 – Dispensing, Labeling & Capping
X-TubeProcessor®_Smart 2.0 – Dispensing, Labeling & CappingLaboratory automation · Diagnostics/IVD
X-TubeProcessor®_Proceed – Filling & Labeling Line
X-TubeProcessor®_Proceed – Filling & Labeling LineLaboratory automation · Pharma/Life Sciences
X-TubeProcessor®_Basic – Capping & Decapping
X-TubeProcessor®_Basic – Capping & DecappingLaboratory automation · Diagnostics/IVD
X-TubeProcessor®_Sign – Labeling System
X-TubeProcessor®_Sign – Labeling SystemLaboratory automation · Biotechnology
X-TubeProcessor®_Flex – modular complete solution
X-TubeProcessor®_Flex – modular complete solutionLaboratory automation · Life Sciences

Inside the production

Case Study PathoFinder: automated tube processes
Case Study PathoFinder: automated tube processes
25 years of HTI Automation
25 years of HTI Automation

Industries

Diagnostics & IVDBiotechnologyPharmaLife SciencesResearch Laboratories & Testkit Manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Automated filling/dispensing of tubes and vialsAssembly–––––
Automated labeling (tube labeling, 600 dpi printing)Assembly–0.5–15 ml tubes & vials–––
Automated opening & closing of tubes (capping & decapping, screw capping)Assembly–––––
Laser marking/laser coding directly on tubes (SAFE® Tube Laser Marker)Surface–––––
Liquid handling / dosing technology (peristaltic pump, micro gear ring pump, air-displacementAssembly–––––
Lab engineering: custom automation and development projects, OEM developmentEngineering–––––
Service & maintenance: remote support, annual on-site maintenance, function testsAssembly–––––
Automated reagent filling & aliquoting for diagnostics/IVD incl. LIMS/ERP integrationAssembly–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Tube handler / laboratory automation (filling, labeling, capping)HTI Automation X-TubeProcessor®_Smart 2.0–Tubes/vials 0.5–15 ml, up to 370 tubes/h, footprint <1 m², up to 6 racks–Ebersberg near Munich
Labeling systemHTI Automation X-TubeProcessor®_Sign–Tube/vial sizes 0.5–15 ml without gripper change––
Capping system (capping & decapping)HTI Automation X-TubeProcessor®_Basic–> 600 tubes/h, compact, fits under safety workbenches––
Parallel processing and complete solution (modularly configurable)HTI Automation X-TubeProcessor®_Flex––––
Filling and labeling line (fully automated)HTI Automation X-TubeProcessor®_Proceed–up to 450 target vessels (50 ml), up to 350 tubes/h, 600 dpi labeling––
Tube handlerHTI Automation X-TubeProcessor®_Ultra––––
Laser marking system for tubesHTI Automation SAFE® Tube Laser Marker–up to 500 tubes/h––

Additional services

Custom automation solutionsLab engineering / engineering servicesOEM development & system integrationMechanical design, electronics, software development, prototypingService & maintenance (remote support, annual on-site maintenance)Financing servicesLIMS/ERP integrationLaser coding (laser marker)

Reference customers

PathoFinderMabtechPreOmicsGenetic Signatures (Sydney)

Quality

The quality management system is certified to DIN EN ISO 9001; defined processes, regular audits and continuous improvements support structured operations. The systems offer seamless traceability with audit trail functions for GLP/GMP-compliant processes.

EvidenceEbersberg
ISO 9001

History

  1. More than 25 years of experience in laboratory and production automation; over 1,100 devices developed and produced.

  2. New sales partner Mikrolab – Frisenette A/S for Denmark and Sweden.

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