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HTK – Fertigung

Toolmaking, mould making and fixture construction, special machine building as well as large-part machining up to 12,000 mm

HTK Logo

HTK Maschinen- und Apparatebau GmbH

Linzer Straße 37, A-4280 Königswiesen, Austria · approx. 5,500 m² of production and working spaceNew on Amplifa

1995Founded on 22.09.1995 in Königswiesen
24Employees
5,500 m²Production and working space (manufacturing, warehouse,
12,000 mmMaximum large-part machining (X 12,000 / Y 4,500 / Z 2,000)
160 mLaser tracker measuring volume (3D)

About HTK Maschinen- und Apparatebau

HTK Maschinen- und Apparatebau GmbH in Königswiesen (Upper Austria) is a design and manufacturing partner for toolmaking, mould making, fixture construction, mechanical engineering and prototype construction. The company machines all machinable materials – structural steel, tool steel, stainless steel and aluminium as well as special materials such as Albromet and Densimit – on a modern 5-axis CNC machine fleet up to workpiece sizes of 12,000 mm in length. The value chain covers design, CNC milling and turning, grinding, metalworking with MIG/MAG, TIG and plasma welding technology, flame cutting, bending, blasting and high-quality assembly. In addition, HTK realizes special machines, systems as well as mixing and conveyor systems on a large scale. With its own metrology (laser tracker, 3D coordinate measurement technology), the company serves, among others, the aerospace, automotive, shipbuilding and mechanical engineering industries.

Site
A-4280 Königswiesen
Processes
Toolmaking, Mould making (plastic mould, casting mould), Fixture construction, Mechanical engineering / special machine building, Prototype construction, 5-axis milling (large-part machining up to 12,000 mm), CNC turning, Surface grinding
Materials
Structural steel, Niro (stainless steel), Aluminium, Tool steel, Albromet, Densimit, Stainless steel (Niro)
Certificates
ISO 9001:2015, EN 1090-1, EN ISO 3834-2, ISO 9001, EN 1090, Other (EN ISO 3834-2 welding quality)
Founded
1995
Employees
24
Industries
Aerospace, Automotive industry, Shipbuilding, Mechanical engineering, Manufacturing sector, Plant engineering
  1. 01

    Design and Engineering

  2. 02

    Flame cutting / plate cutting / bending

  3. 03

    CNC milling (5-axis, up to 12,000 mm)

  4. 04

    CNC turning and grinding

  5. 05

    Metalworking and welding technology (MIG/MAG, TIG, plasma)

  6. 06

    Blasting

  7. 07

    Assembly

  8. 08

    Metrology and quality inspection

Materials and Processes

S235

Structural steel

Basic material machined for mechanical engineering, metalworking and MIG/MAG welding.

WSt

Tool steel

Used in tool and mould making; build-up weldable by plasma welding with powder feed.

1.4404

Stainless steel (Niro)

For stainless steel components, weldable by TIG and pulse MIG processes.

Al

Aluminium

Weldable by TIG and pulse MIG processes and machinable up to large formats.

AlBz

Albromet

Special material for toolmaking components, e.g. machining in toolmaking.

Densimet

Densimit

Heavy metal material for cooling inserts in toolmaking.

Locations

Standort Königswiesen

Königswiesen

AT

Headquarters with manufacturing, warehouse and assembly

Part weight / size
Large-part machining up to 12,000 mm in length
Lot size
Single parts and prototypes through to series production
Materials
Structural steel, tool steel, stainless steel, aluminium, Albromet, Densimit
  • matec 30P 5-axis gantry milling machine (X 10,000 / Y 3,500 / Z 1,300 mm)
  • matec 40 PU 6-axis gantry milling machine (X 11,500 / Y 4,500 / Z 2,000 mm)
  • matec 30 HVC and 30 HVK 5-axis traveling-column milling machines
  • Mikron HPM 800 U / HPM 1850U / UCP 600 Vario 5-axis machining centers
  • SHW Unispeed 5, Bridgeport VMC 800 / VMC 760 XP³
  • CNC lathe (FANUC 20-T, ø560 × 1,500 mm), Weiler E50
  • Surface grinding machine (X 900 / Y 450 / Z 570 mm)
  • KEMPO Weld MIG/MAG (4×), Castolin TotalArc2 4000 pulse MIG, CEBORA TIG, Castolin plasma
  • Ermaksan press brake 300 t (3,100 mm bending length)
  • LVD plate shear (3,100 mm, 8 mm sheet thickness)
  • Messer flame cutting machine Burny 2.5
  • Dry blasting booth, band saws, circular saw
  • Leica Absolute Tracker AT960, Mora Primus L CMM (X 1,500 / Y 3,500 / Z 1,200 mm)

Parts and References

Machining of Albromet (toolmaking component)
Machining of Albromet (toolmaking component)CNC milling · Toolmaking
Insert of a winding core fixture
Insert of a winding core fixtureDesign and manufacturing · Fixture construction
Clamping plate
Clamping plateMachining · Mechanical engineering
Bonding gauge
Bonding gaugeFixture construction · Manufacturing sector
Base body
Base bodyMachining · Mechanical engineering
Plant engineering
Plant engineeringWelding technology and assembly · Plant engineering
Mixing and conveyor system (MIXMOBIL 250 L)
Mixing and conveyor system (MIXMOBIL 250 L)Plant engineering · Large format

Inside the production

matec 30P 5-axis gantry milling machine
matec 30P 5-axis gantry milling machine
Matec 40 PU 6-axis gantry milling machine
Matec 40 PU 6-axis gantry milling machine
Welding technology in the metalworking shop
Welding technology in the metalworking shop
Tractive unit (prototype construction)
Tractive unit (prototype construction)

Industries

AerospaceAutomotive industryShipbuildingMechanical engineeringManufacturing sectorPlant engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
ToolmakingEngineering–––––
Mould making (plastic mould, casting mould)Engineering–––––
Fixture constructionEngineering–––––
Mechanical engineering / special machine buildingEngineering––––all machinable materials
Prototype constructionEngineering–––––
5-axis milling (large-part machining up to 12,000 mm)Machining–12,000 mm × 4,500 mm × 2,000 mm––all machinable materials
CNC turningMachining–2,000 mm × ø560 mm–––
Surface grindingMachining–900 mm × 450 mm × 570 mm–––
MIG/MAG weldingJoining––––structural steel
Pulse MIG weldingJoining––––aluminium, Niro (stainless steel), structural steel
TIG weldingJoining––––aluminium, Niro (stainless steel)
Plasma welding (with powder feed)Joining––––tool steel
Bending (hydraulic press brake)Forming–3,100 mm–––
Plate cuttingMachining–3,100 mm––sheet up to 8 mm
Flame cuttingMachining–––––
Blasting (dry blasting booth: glass beads, quartz sand, aluminium oxide)Surface–––––
Assembly (high-quality assembly)Assembly–––––
Plant engineering (mixing and conveyor systems on a large scale)Engineering–––––
Metrology (3D coordinate measurement, laser tracker, reverse engineering, virtual assembly)TestingU(x,y,z) = +/- 15 µm + 6 µm/m––––

27 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis gantry milling machinematec 30P1X 10,000 / Y 3,500 / Z 1,300 mm2007Königswiesen
6-axis gantry milling machinematec 40 PU1X 11,500 / Y 4,500 / Z 2,000 mm2013Königswiesen
Traveling-column milling machine (5-axis)matec 30 HVC1X 1,500 / Y 800 / Z 900 mm2009Königswiesen
Traveling-column milling machine (5-axis)matec 30 HVK1X 1,300 / Y 600 / Z 750 mm2007Königswiesen
5-axis machining centerMikron HPM 800 U1X 800 / Y 800 / Z 550 mm2013Königswiesen
5-axis machining center (UCP 600 Vario)Mikron UCP 600 Vario1X 600 / Y 450 / Z 450 mm2007Königswiesen
5-axis machining centerMikron HPM 1850U1X 1850 / Y 1400 / Z 720/905 mm–Königswiesen
Traveling-column milling machine (multi-side machining)SHW Unispeed 51X 2,000 / Y 1,300 / Z 1,300 mm, NC rotary table ø1,600 mm2004Königswiesen
Bed milling machine (4-axis)Bridgeport VMC 8001X 800 / Y 500 / Z 600 mm2004Königswiesen
Bed milling machine (4-axis)Bridgeport VMC 760 XP³1X 760 / Y 600 / Z 600 mm2006Königswiesen
CNC latheFANUC 20-T control1ø560 x 1,500 mm–Königswiesen
Conventional latheWeiler E501Distance between centres 1,000–2,000 mm, swing diameter over bed 570 mm–Königswiesen
Surface grinding machine–1X 900 / Y 450 / Z 570 mm–Königswiesen
Laser trackerLeica Absolute Tracker AT9601Measuring volume 3D: 160 m–Königswiesen
Measuring machine (CMM)Mora Messtechnik Primus L with TP200 sensor1X 1500 / Y 3500 / Z 1200 mm–Königswiesen
MIG/MAG welding machinesKEMPO Weld4320 to 450 A, water/air cooling–Königswiesen
Pulse MIG welding machineCastolin TotalArc2 40001400 A–Königswiesen
TIG welding machineCEBORA Tig Star 2001200 A–Königswiesen
Plasma welding machine with powder optionCastolin Eutronic GAP 2001 DC1200 A–Königswiesen
Hydraulic press brakeErmaksan1300 tonnes pressing force, 3,100 mm bending length, 300 mm stroke–Königswiesen
Plate shearLVD1Cutting length 3,100 mm, sheet thickness 8 mm–Königswiesen
Flame cutting machineMesser Burny 2.51DXF-programmable, reading head–Königswiesen
Vertical slotting machineVEB STS 1801––Königswiesen
Dry blasting boothSkat Blat1Blasting media: glass beads, quartz sand, aluminium oxide–Königswiesen
Band sawBernado MSB 3201Max. raw part diameter 320 mm–Königswiesen
Band sawing machine (NC)IMET BS 400/60 AFI-NC / ESC1Max. raw part diameter 310 mm–Königswiesen
Circular sawIMET SIRO 3701Max. raw part diameter 100 mm–Königswiesen

Additional services

ToolmakingPrototype constructionMechanical engineeringMould makingFixture constructionMetrologyPlant engineeringMixing and conveyor systemsLarge-part machining up to 12,000 mmDesignMetalworking/welding technology (MIG/MAG, TIG, plasma)AssemblyCoordinate measurement technology (Leica AT960, PolyWorks, INCA 3D)5-axis CNC millingCNC turningGrindingFlame cuttingBendingBlasting

Reference customers

BMW (reference image frame assembly)LINSINGER Maschinenbau (partner)

Quality Assurance

HTK is certified to ISO 9001:2015 as well as to EN 1090-1 and EN ISO 3834-2 (recertification October 2021). The metrology equipment includes a Leica Absolute Tracker AT960 (±15 µm + 6 µm/m), a Mora Primus L coordinate measuring machine and software such as PolyWorks, INCA 3D and M&H Forminspect for reverse engineering and virtual assembly.

EvidenceKönigswiesen
ISO 9001
EN 1090
Other (EN ISO 3834-2 welding quality)

Company History

  1. 1995

    Founded on 22.09.1995 as a sole proprietorship in Königswiesen by Karl Hüttmannsberger

  2. 2000

    Restructuring into HTK Maschinen- und Apparatebau GmbH; relocation to a new company site

  3. 2007

    Expansion of the production halls in combination with the acquisition of a large machining machine

  4. 2014

    Construction of an additional warehouse and a metrology hall

  5. 2018

    Construction of the two-storey Hall South (2018/2019)

  6. 2021

    Recertification to EN 1090-1 and EN ISO 3834-2 in October 2021

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