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Industrial agency and trading of sputter targets, coating materials, as well as development and manufacturing of thick-film and hybrid circuits

HU

Hubert Heusner Industrievertretungen und Handel

RodgauNew on Amplifa

2020Website hubertheusner.de online
Legal form
Lot size 1 to volume productionLot sizes

About Hubert Heusner

Hubert Heusner is a company specializing in industrial agency and trading, based in Rodgau. The portfolio comprises sputter targets and coating materials for PVD and CVD processes (sputtering and electron beam evaporation) as well as special materials ON DEMAND from lot size 1, including alloys, nitrides, oxides, carbides, borides, silicides, sulfides, tellurides and titanates. In addition, Advanced Ceramics (including AlN, Si3N4, WC, SiC, TiB2) are offered as semi-finished parts, as well as self-lubricating composite materials based on Cu-Sn, developed among others for the ESA project BepiColombo. Another pillar is the development and manufacturing of thick-film and hybrid circuits from technology development through to volume production – with screen printing in a Class 10,000 cleanroom, wire bonding, SMT assembly, chip on board, laser resistor trimming and 100% functional testing. The offering is rounded off by bonding of targets onto copper backplates and warehousing for short delivery times. Suppliers come from Germany, Austria, England, Spain and China.

Site
Rodgau
Processes
Supply/manufacture of sputter targets (PVD coating material), Supply of coating material for electron beam evaporation (CVD/PVD), Special materials ON DEMAND (sputter targets, alloys, ceramics), Manufacture/supply of advanced ceramics (high-performance ceramics), Self-lubricating composite materials (Self Lubricating Composites) based on Cu-Sn, Thick-film/hybrid circuits: screen printing (thick-film technology), Wire bonding (Au and Al wire bonding), SMT assembly (Surface Mount Technology)
Materials
Titanium Aluminum (TiAl 33/67, 50/50, 60/40 at%), Aluminum Chromium (AlCr 50/50, 70/30 at%), Nickel Vanadium (NiV 93/7 wt%), Tungsten Titanium (WTi 90/10 wt%), Chromium (Cr), Zirconium (Zr), Titanium (Ti), Nickel (Ni)
Certificates
ISO 9001, ISO/TS 16949, Quality manual Mil-STD-883, 100% functional test/ICT, Lot traceability & FMEA
Industries
Automotive supplier industry, Electronics industry, PVD/CVD coating industry, Thin-film photovoltaics (CIGSe, aSi, CdTe), Aerospace, Medical technology
  1. 01

    Consulting and development consulting

  2. 02

    Procurement from suppliers (DE, AT, UK, ES, CN)

  3. 03

    Manufacturing of special materials and targets

  4. 04

    Target bonding onto copper backplates

  5. 05

    Development and manufacturing of thick-film/hybrid circuits

  6. 06

    Functional test and ICT (100% inspection)

  7. 07

    Delivery from warehousing

Location

Rodgau

DE

Business office; manufacturing of thick-film and hybrid circuits at supplier

Lot size
Lot size 1 to volume production
Materials
Sputter materials, ceramics, Al2O3/AlN/stainless steel substrates
  • Screen printing systems (Class 10,000 cleanroom)
  • Fully automatic assembly lines (SMT placer, Class 100,000 cleanroom)
  • Bonding equipment (Au and Al wire bonding)
  • Laser trimmers
  • Fully automatic inline potting system

Industries

Automotive supplier industryElectronics industryPVD/CVD coating industryThin-film photovoltaics (CIGSe, aSi, CdTe)AerospaceMedical technologyIndustry & Transport (mining, tunneling, oil/gas burners)Optical industryGlass and film coatingEnvironment (CPV Solar)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Supply/manufacture of sputter targets (PVD coating material)Surface–––Lot size 1 – Volume production–
Supply of coating material for electron beam evaporation (CVD/PVD)Surface–––Lot size 1 – Volume production–
Special materials ON DEMAND (sputter targets, alloys, ceramics)Surface–––Lot size 1–
Manufacture/supply of advanced ceramics (high-performance ceramics)Plastics–250 mm × 250 mm––AlN, Si3N4, WC, SiC, TiB2, AlMgB14
Self-lubricating composite materials (Self Lubricating Composites) based on Cu-SnPlastics––––Cu-Sn composite material
Thick-film/hybrid circuits: screen printing (thick-film technology)Engineering–152.4 mm × 101.6 mm–Prototype – Volume productionAl2O3, AlN, Stainless steel, Ag, AgPd, Pt, Au, PtPd
Wire bonding (Au and Al wire bonding)Assembly––––Au, Al
SMT assembly (Surface Mount Technology)Assembly––––FR4, Ceramic (Al2O3, AlN), IMS
Chip on Board technology (COB) with pottingAssembly––––Au, Al, Epoxy
Laser resistor trimmingTesting–––––
Functional test and ICT (In-Circuit Test)Testing–––––
Encapsulation potting (fully automatic inline potting system)Assembly––––Potting material (epoxy)
Technology development / development consulting for hybrid circuitsEngineering–––––
Bonding of targets onto copper backplates (round, planar and tube targets)Joining––––Cu, Sputter materials

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bonding equipment (various bonding processes)––––Rodgau (manufacturing at supplier)
Fully automatic assembly lines (SMT placers)––Class 100,000 cleanroom––
Laser trimmers–1Class 100,000 cleanroom––
Fully automatic inline potting system–––––
Screen printing systems (Class 10,000 cleanroom)––Substrates 4" x 6" (101.6 mm x 152.4 mm)––

Additional services

Industrial agency and trading of sputter targets and coating materialsAdvanced Ceramics (AlN, Si3N4, WC, SiC, TiB2 etc.), semi-finished parts 10–250 mmSelf-lubricating composite materials based on Cu-Sn (e.g. developed for ESA project BepiColombo)Ruthenium sputter targets at short noticeBonding of targets onto copper backplates (round, planar, tube targets)Development and manufacturing of thick-film and hybrid circuits (prototypes to volume production)Thick-film technology (screen printing in Class 10,000 cleanroom, multilayer up to 9 resistorWire bonding (Au and Al)SMT assembly in Class 100,000 cleanroomChip on Board (COB)Laser resistor trimming (0.1 Ω to 5 GΩ, TCR -50 ppm/°C)Functional test and ICT, 100% inspectionPotting of circuits/sensors (automatic inline potting system)Development of power electronics modules, electronic detonators, control softwareWarehousing for short delivery times

Quality

The thick-film and hybrid circuits are certified to ISO 9001 and ISO/TS 16949; the quality manual is based on the Mil-STD-883 standard. All PCB assemblies and hybrid modules are 100% tested by functional test and ICT in a Class 100,000 cleanroom, supplemented by lot traceability and FMEA.

EvidenceRodgau
ISO 9001
ISO/TS 16949
Quality manual Mil-STD-883
100% functional test/ICT
Lot traceability & FMEA

History

  1. 2020

    Launch of the website hubertheusner.de (first publication July 2020)

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