Specialized machine and plant engineering with a focus on winding technology, as well as machining and welding work in large dimensions.
Hüttner Maschinenfabrik GmbH
Harzstraße 2, 06493 Ballenstedt - OT RiederNew on Amplifa
About Hüttner Maschinenfabrik
Hüttner Maschinenfabrik GmbH is a specialized machine and plant engineering company based in Ballenstedt in the Harz district (Saxony-Anhalt). The company develops and manufactures custom winding systems for the wire and cable industry, including bobbin winders and static winders for wire and conductor coils. In addition to the design and manufacture of specialized machines, Hüttner Maschinenfabrik offers machining services on CNC drilling and milling machines, vertical lathes, and head lathes, as well as MAG, WIG, and UP welding work, balancing, and slotting. Services include project management, plant optimization, worldwide service, as well as repair, overhaul, and maintenance. The company is certified according to ISO 9001, DIN EN ISO 14001:2015, and ISO 3834-2, and is recognized as a specialist company according to AwSV. The company supports customers in German and English.
- Site
- Ballenstedt - OT Rieder
- Processes
- Design, Welding Work, Project Management, Plant Optimization, Repair and Overhaul, Horizontal Drilling and Milling, Turning (Vertical, Faceplate), Turning (Horizontal)
- Materials
- Wire, Conductor, metallic materials, Metallic Materials
- Certificates
- ISO 9001, DIN EN ISO 14001:2015, ISO 3834-2, Specialist Company according to AwSV
- Industries
- Wire and Cable Industry, Metal Processing, Steel and Plant Engineering, Specialized Machine Construction
- 01
Design
- 02
Machining (Drilling, Milling, Turning, Slotting)
- 03
Welding Work (MAG, WIG, UP)
- 04
Balancing
- 05
Assembly
- 06
Project Management
- 07
Service, Maintenance, and Overhaul
Processes and Techniques
Metallic Materials
Base material for welding work according to ISO 3834-2 and machining.
Wire
Winding material for bobbin winders and static winders, including diameters 0.35–3.0 mm.
Conductor
Winding material with cross-sections up to 16 mm² in winding systems.
Locations
Ballenstedt - OT Rieder
DEHeadquarters and Plant
- Part weight / size
- up to 25 t (vertical turning), up to 10,000 mm center
- Materials
- Metallic Materials, Wire, Conductor
- VARNSDORF TOS 130 Horizontal Drilling and Milling Machine
- UNION 130 Horizontal Drilling and Milling Machine
- UNION 110 Horizontal Drilling and Milling Machine
- VARNSDORF TOS 110 Horizontal Drilling and Milling Machine
- Toshulin Basicturn 2500 Vertical Lathe
- T6 120 CNC Lathe
- Head Lathe (center distance up to 10,000 mm)
- Balancing Machine K 5000 GIB (50–5000 kg)
- Vertical Slotting Machine
- MAG and WIG Welding Systems with Welding Manipulators
- UP Welding Systems Kjellberg-Finsterwalde
- Bobbin Winder HTWH 400
- Static Winders A-470-T, D-480-TS, VD-650-Sn-TT, A-1050-T
Winding Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| DesignEngineering | – | – | – | – | – |
| Welding WorkJoining | – | – | – | – | metallic materials |
| Project ManagementEngineering | – | – | – | – | – |
| Plant OptimizationEngineering | – | – | – | – | – |
| Repair and OverhaulAssembly | – | – | – | – | – |
| Horizontal Drilling and MillingMachining | – | 2500 mm (X travel) × 2500 mm (Y travel) × 1300 mm (Z travel) | 15 t (table load capacity) | – | – |
| Turning (Vertical, Faceplate)Machining | – | 2900 mm (workpiece diameter) | 25 t (load capacity) | – | – |
| Turning (Horizontal)Machining | – | 4100 mm (center distance) × 1100 mm (workpiece diameter over bed) | – | – | – |
| BalancingTesting | – | 3600 mm (workpiece length) × 1600 mm (workpiece diameter over bed) | 50 kg – 5000 kg | – | – |
| Head TurningMachining | – | up to 10 000 mm (center distance) × 2000 mm (workpiece diameter over bed) | 15 t (load capacity) | – | – |
| Vertical SlottingMachining | – | up to 2000 mm (workpiece length) × up to 250 mm (workpiece diameter) | – | – | – |
| MAG WeldingJoining | – | – | – | – | metallic materials |
| WIG WeldingJoining | – | – | – | – | metallic materials |
| UP WeldingJoining | – | 1800 mm (center distance) × up to 250 mm (workpiece diameter) | 800 kg (load capacity) | – | metallic materials |
| Winding Technology / Winding Systems (Specialized Machine and Plant Engineering)Assembly | – | – | – | – | Wire, Conductor, Cable |
| Installation and Commissioning of Plants with Water-Hazardous Substances (Specialist CompanyAssembly | – | – | – | – | – |
| Maintenance and Servicing of Plants (Specialist Company according to AwSV)Assembly | – | – | – | – | – |
| Decommissioning and Dismantling / Repair and Cleaning Work (Specialist Company according to AwSV)Assembly | – | – | – | – | – |
20 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Horizontal Drilling and Milling Machine | VARNSDORF TOS 130 | 1 | Table 1800x1800 mm; Travel X: 2000 mm, Y: 2000 mm, Z: 1250 mm; Spindle length: 800 mm; | – | Ballenstedt-OT Rieder |
| Horizontal Drilling and Milling Machine | UNION 130 | 1 | Table 2000x1600 mm; Travel X: 2500 mm, Y: 2500 mm, Z: 1300 mm; Spindle length: 750 mm; | – | Ballenstedt-OT Rieder |
| Horizontal Drilling and Milling Machine | UNION 110 | 1 | Table 1600x1200 mm; Travel X: 2000 mm, Y: 1600 mm, Z: 1300 mm; Spindle length: 550 mm; | – | Ballenstedt-OT Rieder |
| Horizontal Drilling and Milling Machine | VARNSDORF TOS 110 | 1 | Table 1120x1000 mm; Travel X: 1250 mm, Y: 1100 mm, Z: 940 mm; Spindle length: 710 mm; | – | Ballenstedt-OT Rieder |
| Vertical Lathe | Toshulin Basicturn 2500 | 1 | Faceplate diameter: 2500 mm; Workpiece diameter: up to 2900 mm; Load capacity: 25 t; C-axis; | – | Ballenstedt-OT Rieder |
| Lathe (CNC) | T6 120 CNC | 1 | Workpiece diameter over bed: 1100 mm; over carriage: 820 mm; Spindle bore: 95 mm; | – | Ballenstedt-OT Rieder |
| Lathe | TRP 110 MN | 1 | Workpiece diameter over bed: 1000 mm; over carriage: 720 mm; Spindle bore: 95 mm; | – | Ballenstedt-OT Rieder |
| Lathe (conventional) | TRP 110/850 | 1 | Workpiece diameter over bed: 1100 mm; over carriage: 805 mm; Spindle bore: 95 mm; | – | Ballenstedt-OT Rieder |
| Balancing Machine | K 5000 GIB | 1 | Workpiece diameter over bed: 1600 mm; Workpiece length: up to 3600 mm; Workpiece mass: 50 to 5000 kg | – | Ballenstedt-OT Rieder |
| Head Lathe | – | 1 | Workpiece diameter over bed: 2000 mm; Center distance: up to 10 000 mm; Load capacity: 15 t; | – | Ballenstedt-OT Rieder |
| Vertical Slotting Machine | – | 1 | Slot width: up to 25 mm; Workpiece length: up to 2000 mm; Workpiece diameter: up to 250 mm | – | Ballenstedt-OT Rieder |
| MAG Welding Machine | various welding machines | – | – | – | Ballenstedt-OT Rieder |
| WIG Welding Machine | various welding machines | – | – | – | Ballenstedt-OT Rieder |
| Welding Manipulator | – | – | – | – | Ballenstedt-OT Rieder |
| UP Welding System | Kjellberg-Finsterwalde | – | Workpiece diameter: up to 250 mm; Center distance: 1800 mm; Load capacity: 800 kg | – | Ballenstedt-OT Rieder |
| Bobbin Winder | Hüttner HTWH 400 | – | Winding speed: 30 - 120 m/min; Diameter: 0.5 - 2.0 mm; Outer coil Ø: 500 - 635 mm; | – | Ballenstedt-OT Rieder |
| Static Winder | Hüttner A-470-T | – | Winding speed: 400 - 1200 m/min; Cross-section: 0.35 - 6.0 mm²; Outer coil Ø: 584 mm; | – | Ballenstedt-OT Rieder |
| Static Winder | Hüttner D-480-TS | – | Winding speed: 2100 m/min; Diameter: 0.35 - 1.2 mm; Outer coil Ø: 585 mm; Coil core Ø: 375 | – | Ballenstedt-OT Rieder |
| Static Winder | Hüttner VD-650-Sn-TT | – | Winding speed: 1200 m/min; Diameter: 1.0 - 3.0 mm; Outer coil Ø: 850 mm; Coil core Ø: 490 | – | Ballenstedt-OT Rieder |
| Static Winder | Hüttner A-1050-T | – | Winding speed: 400 - 1200 m/min; Cross-section: 1.0 - 16.0 mm²; Outer coil Ø: 1250 mm; | – | Ballenstedt-OT Rieder |
Additional services
Quality and Certification
Quality assurance is based on a certified quality management system according to ISO 9001, and the welding operations are certified according to ISO 3834-2. As a specialist company according to AwSV, the specialized personnel receives regular training; one employee has completed further training as an International Welding Engineer (SFI/IWE).
| Evidence | Ballenstedt - OT Rieder |
|---|---|
| ISO 9001 | |
| DIN EN ISO 14001:2015 | |
| ISO 3834-2 | |
| Specialist Company according to AwSV |