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Hugo Kemmerich – Fertigung

CNC machining of difficult-to-machine materials and hydraulic special tools for the automotive, aerospace and power plant industries

Hugo Kemmerich Logo

Hugo Kemmerich GmbH

51789 Lindlar (An der Mühle 1)New on Amplifa

1990Started with special tools for the automotive industry
5 g – 6 tUnit weight range of machined components
25 tHydraulic forces of the special tools
EN 9100:2018Certified by TÜV SÜD

Full-Service Machining

Hugo Kemmerich GmbH, based in Lindlar, is a contract manufacturer for CNC machining technology offering full service from material procurement to delivery. The company machines components ranging from five-gram precision castings to six-tonne open-die forgings, including difficult-to-machine special materials such as nickel-based and titanium alloys as well as standard materials. In addition to CNC turning and CNC milling, the service portfolio includes drilling and sawing, conventional turning on centre lathes with centre distances of up to 2000 mm, and computer-aided design and manufacturing using CAD/CAM systems. An in-house measuring room with a coordinate measuring machine ensures compliance with geometric tolerances. Since 1990, the company has also been developing and manufacturing hydraulic special tools for assembly and disassembly with forces of up to 25 tonnes, which are used by MAN, Daimler-Benz and ZF, among others, as well as worldwide through specialist dealers. Customers come from the automotive industry, aerospace engineering and power plant construction.

Site
Lindlar
Processes
CNC turning, CNC milling, Drilling and sawing, Conventional turning (centre lathes), CAD/CAM systems (computer-aided design and manufacturing), Measuring room / coordinate measurement, Special tool manufacturing (hydraulic tools with forces up to 25 tonnes), Machining of difficult-to-machine special materials and machining of precision castings
Materials
Nickel-based alloys, Titanium alloys, Precision castings, Precision casting, Open-die forgings, Standard materials, CNC turning, CNC milling
Certificates
EN 9100:2018 (equivalent to AS 9100D, includes ISO 9001:2015), EN 9100 (AS 9100D), ISO 9001:2015
Industries
Automotive industry, Aerospace engineering, Power plant construction, Medium-sized companies, Medium-sized family businesses/workshops
  1. 01

    Material procurement

  2. 02

    CAD/CAM design

  3. 03

    CNC turning

  4. 04

    CNC milling

  5. 05

    Drilling and sawing

  6. 06

    Conventional turning

  7. 07

    Coordinate measurement

  8. 08

    Delivery

Materials and Processes

Ni-Leg.

Nickel-based alloys

Difficult-to-machine special materials for applications in aerospace and power plant construction.

Ti-Leg.

Titanium alloys

Lightweight, high-strength special materials for demanding aerospace components.

Feinguss

Precision casting

Machining of precision castings from five grams unit weight.

Schmiede

Open-die forgings

Machining of open-die forgings up to six tonnes in weight.

Std.

Standard materials

Machining of common steels and metals for routine tasks.

CNC-D

CNC turning

Turning on CNC machines for precise rotationally symmetrical components.

CNC-F

CNC milling

Milling of complex contours and special designs.

Konv.

Conventional turning

Centre lathes from WEILER, TOS, WEIPERT and WEISSER with turning diameters up to 720 mm and centre distances up to 2000 mm.

CAD/CAM

CAD/CAM systems

Computer-aided design and manufacturing for process automation and precision.

KHM

Coordinate measuring technology

Manual coordinate measuring machine Mitutoyo EURO M7106 with 700 x 1000 x 600 mm measuring range.

Manufacturing Site

Standort Lindlar

Lindlar

DE

Headquarters and manufacturing, An der Mühle 1

Part weight / size
5 g to 6 t unit weight
Materials
Nickel-based alloys, titanium alloys, precision castings, standard materials
  • Conventional centre lathes WEILER, WEILER E70, TOS SUI 50 A/200, WEIPERT, WEISSER GIGANT
  • Coordinate measuring machine Mitutoyo EURO M7106

Manufactured Components

Hydraulic special tools
Hydraulic special toolsSpecial tool manufacturing · Automotive industry
Machined components
Machined componentsCNC turning · Aerospace engineering

Inside the production

Manufacturing at Hugo Kemmerich
Manufacturing at Hugo Kemmerich
Machine park
Machine park
Measuring room with coordinate measuring machine
Measuring room with coordinate measuring machine
CAD/CAM design and manufacturing
CAD/CAM design and manufacturing
Conventional turning
Conventional turning

Industries

Automotive industryAerospace engineeringPower plant constructionMedium-sized companiesMedium-sized family businesses/workshops

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turningMachining––––Nickel-based alloys, Titanium alloys, Standard materials
CNC millingMachining–––––
Drilling and sawingMachining–––––
Conventional turning (centre lathes)Machining–––––
CAD/CAM systems (computer-aided design and manufacturing)Engineering–––––
Measuring room / coordinate measurementInspection–1000 mm (Y-axis measuring range) × 700 mm (X-axis) × 600 mm (Z-axis)–––
Special tool manufacturing (hydraulic tools with forces up to 25 tonnes)Engineering–––––
Machining of difficult-to-machine special materials and machining of precision castingsMachining––5 g – 6 t–Precision castings, Nickel-based alloys, Titanium alloys, Standard materials

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Conventional centre latheWEILER1Turning diameter over bed 300 mm, over carriage 80 mm, centre distance 600 mm––
Conventional centre latheWEILER E701Turning diameter over bed 720 mm, over carriage 430 mm, centre distance 2000 mm––
Conventional centre latheTOS SUI 50 A/2001Turning diameter over bed 500 mm, over carriage 320 mm, faceplate 500 mm, centre distance 2000 mm––
Conventional centre latheWEIPERT1Turning diameter over bed 650 mm, over carriage 420 mm, faceplate 600 mm, centre distance 1500 mm––
Conventional centre latheWEISSER GIGANT1Turning diameter over bed 700 mm, over carriage 450 mm, faceplate 700 mm, centre distance 2000 mm––
Manual coordinate measuring machineMITUTOYO EURO M71061X 700 mm, Y 1000 mm, Z 600 mm––

Additional services

CNC turningCNC millingDrilling and sawingConventional turningCAD/CAM design and manufacturingMeasuring room/inspection (3D coordinate measuring machine Mitutoyo EURO-M 7106)Special tool manufacturingMaterial procurement to delivery (full service)

Reference customers

MANDaimler-BenzZF

Quality Management

All manufacturing results are inspected in the in-house measuring room using the Mitutoyo EURO M7106 coordinate measuring machine (measuring range 700 x 1000 x 600 mm) to ensure compliance with complex workpiece contours, fits and geometric tolerances as specified by drawings. The quality management system is certified to EN 9100:2018 (includes ISO 9001:2015) by TÜV SÜD.

EvidenceLindlar
EN 9100 (AS 9100D)
ISO 9001:2015

Company History

  1. 1990

    Start of the development of special tools for customers from the automotive industry, including MAN, Daimler-Benz and ZF.

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