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Hugo Lahme – Fertigung

Metal casting in bronze, red brass and stainless steel as well as valves and systems for swimming pool technology.

Hugo Lahme Logo

Hugo Lahme GmbH

EnnepetalNew on Amplifa

1945Founded
approx. 80Employees
EnnepetalProduction and sales location
3rd GenerationFamily business

About Hugo Lahme

Hugo Lahme GmbH was founded in 1945 in Ennepetal and is a medium-sized family business in its third generation with around 80 employees. The company produces castings from bronze, red brass, aluminium and stainless steel in its own foundry including core production, and machined to assembly-ready components. In addition to contract casting for customers, Hugo Lahme develops and produces its own products for swimming pool technology – pool hydraulics, underwater lighting, counter-current and massage systems – under the brands FitStar®, AllFit®, VitaLight® and SpringFit®. The value chain includes core shooting, machining, metal impregnation, leak testing, assembly of electronic controls and LED lighting, and quality inspection. Customers come from swimming pool technology, the fountain industry and general metal casting; references include, among others, Europa-Park Rust (Rulantica) and Aqualagon near Paris. Ennepetal is the sole production and sales location.

Site
Ennepetal
Processes
Metal casting / foundry (own cast components, core production), Core production (core shooting), Machining (cutting), Leak testing, Metal impregnation, Assembly, Assembly department for electronic controls and LED lighting, Spectral analysis with spark spectrometer
Materials
Bronze, Red brass, Stainless steel, Aluminium
Certificates
ISO 9001:2015, ISO 9001
Founded
1945
Employees
approx. 80
Industries
Swimming pool technology, Fountain industry, Metal casting / customer casting, Metal casting/customer casting
  1. 01

    Foundry (bronze, red brass, aluminium, stainless steel)

  2. 02

    Core production (core shooting)

  3. 03

    Machining

  4. 04

    Metal impregnation

  5. 05

    Leak testing

  6. 06

    Assembly (incl. electronic controls and LED lighting)

  7. 07

    Quality inspection

Materials and Processes

G-CuSn

Bronze

Classic house material for valves, fittings and swimming pool fittings.

G-CuSn-GM

Red brass

Used, among other things, for pump housings of counter-current swimming systems.

AlSi

Aluminium

Light metal casting processed in the company's own foundry since its founding.

1.43xx

Stainless steel

Used for branded swimming pool technology products and customer castings.

Locations

Standort Ennepetal

Ennepetal

DE

Production and sales: administration, foundry, manufacturing, assembly, warehouse

Materials
Bronze, red brass, aluminium, stainless steel
  • Foundry (completed 2004)
  • Core shooting machine (2022)
  • Horizontal machining center (2015)
  • 3D coordinate measuring machine Wenzel
  • 3D measuring arm Hexagon
  • Spark spectrometer SpectroMaxx
  • Roughness measuring device Jenoptik
  • Endoscope Olympus

Components

Cast components metal casting
Cast components metal castingCasting · customer casting/metal industry
Built-in fittings AllFit®
Built-in fittings AllFit®Casting and machining · swimming pool technology
Counter-current swimming system FitStar®
Counter-current swimming system FitStar®Casting and assembly · swimming pool technology
Underwater lighting VitaLight®
Underwater lighting VitaLight®Assembly · swimming pool technology
Waterfall shower Rondo / water cannon point jet
Waterfall shower Rondo / water cannon point jetCasting and machining · swimming pool technology
Massage system Standard
Massage system StandardCasting and assembly · swimming pool technology

Inside the production

Hugo Lahme – swimming pool technology and metal casting
Hugo Lahme – swimming pool technology and metal casting
Reference Europa-Park Rust
Reference Europa-Park Rust
Reference Aqualagon, Villages Nature Paris
Reference Aqualagon, Villages Nature Paris
Placa Aire Asiento
Placa Aire Asiento
Air bubble lounger Robinson Club Kos
Air bubble lounger Robinson Club Kos

Industries

Swimming pool technologyFountain industryMetal casting / customer castingMetal casting/customer casting

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Metal casting / foundry (own cast components, core production)Casting––––Bronze, Red brass, Aluminium, Stainless steel
Core production (core shooting)Casting–––––
Machining (cutting)Machining––––Bronze, Red brass, Stainless steel, Aluminium
Leak testingTesting–––––
Metal impregnationSurface–––––
AssemblyAssembly–––––
Assembly department for electronic controls and LED lightingAssembly–––––
Spectral analysis with spark spectrometerTesting–––––
3D coordinate measurementTesting–––––
Leak testing (air under water and differential pressure method)Testing–––––
EndoscopyTesting–––––
Roughness measurementTesting–––––
Tensile and hardness testingTesting–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Horizontal machining center–1–2015Ennepetal
3D coordinate measuring machineWenzel1––Ennepetal
3D measuring armHexagon1––Ennepetal
Spark spectrometerSpectroMaxx1––Ennepetal
Roughness measuring deviceJenoptik1––Ennepetal
EndoscopeOlympus–––Ennepetal
Core shooting machine–1–2022Ennepetal

Additional services

Metal casting (bronze, red brass, stainless steel)Core productionMachiningLeak testingMetal impregnationAssemblyQuality inspection

Reference customers

Europa-Park Rust – RulanticaAqualagon – Villages Nature ParisPS-Pool, SpainRobinson Club Kos

Quality

The quality management system is certified to ISO 9001:2015; all products undergo an individual quality inspection before shipping. Available testing methods include spectral analysis, 3D coordinate measurement, leak testing (air under water, differential pressure), endoscopy, roughness measurement as well as tensile and hardness testing by an accredited laboratory.

EvidenceEnnepetal
ISO 9001

History

  1. 1945

    Founded by Hugo Lahme sen.; production of the covering agent "Lamit" and the first aluminium parts in the company's own foundry.

  2. 1960

    Set-up of a machining workshop; supplier to a manufacturer of commercial dishwashers; 10 employees.

  3. 1968

    Entry into swimming pool technology: bronze multi-port valves for filter systems and first fittings for counter-current swimming systems.

  4. 1970

    Membership in the Federal Association for Swimming Pool, Sauna and Wellness (BSSW, today bsw) on the occasion of its 25th anniversary.

  5. 1972

    Death of Hugo Lahme sen.; conversion into a GmbH; Hugo Lahme jun. and Günter Lahme become managing partners.

  6. 1975

    Relocation to Kahlenbecker Straße; 25 employees.

  7. 1980

    Establishment of the company's own brands FitStar® (counter-current swimming systems) and AllFit® (built-in fittings).

  8. 1990

    Expansion with a two-storey production hall of approx. 1200 m²; more than 50 employees.

  9. 1995

    50th company anniversary; 70 employees.

  10. 2004

    Completion of the new foundry (construction start 2003).

  11. 2006

    Death of managing partner Günter Lahme.

  12. 2007

    Launch of the brands VitaLight® and SpringFit® and of the customer magazine H2O.

  13. 2009

    Werner Markenstein becomes Managing Director; new assembly department for electronic controls and LED lighting.

  14. 2013

    Death of Hugo Lahme jun.

  15. 2015

    Investments in a horizontal machining center and 3D measuring machine; 70th company anniversary.

  16. 2019

    Co-founding of the manufacturer network PoolPlenum (with Speck-Pumpen, WDT, VPS).

  17. 2022

    Michael Rulf becomes Managing Director; joins the Federal Association of the German Foundry Industry (BDG); investment in a new core shooting machine.

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