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Hussmann – Fertigung

Specialist in profile rolls and roll-forming tools made from cold work and PM steels for roll forming

Hussmann Logo

HUSSMANN Profilrollen

58730 Fröndenberg (Hohenheide 28)New on Amplifa

1945Founded
1,800 m²Office, warehouse and production space (as of 2007)
Sole proprietorshipLegal form, family business in 3rd generation
FröndenbergHeadquarters with administration, production and warehouse

About HUSSMANN Profilrollen

HUSSMANN Profilrollen is a family business from Fröndenberg, run since 1945 and now in its third generation, specializing in the development and manufacture of profile rolls (roll-forming tools) for roll forming. Production begins with the import of the customer's drawing formats; common cold work and PM steels are supplied directly from the automated storage tower. In a continuous production chain, the rolls are sawn, CNC-milled, CNC-turned and ground, before each product undergoes standardized measurement with data M roll scanners as well as concentricity, roughness and hardness testing. Customers are companies in the cold rolling and sheet metal processing industry operating throughout Europe. The headquarters in Fröndenberg comprises around 1,800 m² of office, warehouse and production space (as of 2007).

Site
Fröndenberg
Processes
Manufacture of profile rolls (roll-forming tools), Sawing, Milling (CNC), Turning (CNC), Grinding, Quality control / measurement (roll scanners, concentricity, roughness and hardness tests), Manufacture of forming tools such as forging dies (historical), Development and manufacture of profile rolls (roll-forming tools)
Materials
Cold work steel, PM steel (powder metallurgical steel)
Certificates
Standardized measurement (roll scanners), Concentricity, roughness and hardness tests
Founded
1945
Industries
Cold rolling industry / Roll forming, Sheet metal processing, (historical) Chain industry
  1. 01

    Import of the customer's drawing formats

  2. 02

    Provision of steel from the automated storage tower

  3. 03

    Sawing

  4. 04

    CNC milling

  5. 05

    CNC turning

  6. 06

    Grinding

  7. 07

    Quality control with data M roll scanners as well as concentricity, roughness

Materials & Processes

KWS

Cold work steel

Stocked standard materials for profile rolls, directly available from the storage tower.

PM

PM steel (powder metallurgical steel)

Permanently kept in stock for heavily stressed roll-forming tools.

Locations

Standort Fröndenberg

Fröndenberg

DE

Headquarters with administration, production and warehouse

Materials
Cold work steels, PM steels
  • CNC lathes
  • CNC milling machines
  • Saw
  • Grinding blocks
  • Automated storage tower
  • data M roll scanners

Profile Rolls

Profile roll
Profile rollCNC machining · Roll forming
Profile rolls
Profile rollsCNC machining · Sheet metal processing

Inside the production

HUSSMANN Profilrollen
HUSSMANN Profilrollen
Meticulous planning
Meticulous planning
Steels always at hand in the automated storage tower
Steels always at hand in the automated storage tower
Optimized processes in the production chain
Optimized processes in the production chain
Quality control: Better to test than to hope
Quality control: Better to test than to hope

Industries

Cold rolling industry / Roll formingSheet metal processing(historical) Chain industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of profile rolls (roll-forming tools)Engineering––––Cold work steels, PM steels
SawingMachining––––Cold work steels, PM steels
Milling (CNC)Machining––––Cold work steels, PM steels
Turning (CNC)Machining––––Cold work steels, PM steels
GrindingMachining––––Cold work steels, PM steels
Quality control / measurement (roll scanners, concentricity, roughness and hardness tests)Testing–––––
Manufacture of forming tools such as forging dies (historical)Forming–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Lathe––––Fröndenberg
CNC machines (turning/milling, mentioned multiple times)––––Fröndenberg
Saw–––1960Fröndenberg
Planing machine–––1960Fröndenberg
Grinding blocks–4–1960Fröndenberg
Automated storage tower–1––Fröndenberg
data M roll scanner (quality inspection)data M–––Fröndenberg

Additional services

Development and manufacture of profile rolls (roll-forming tools)Engineering design by importing the customer's drawing formatsStocking of common cold work and PM steels in the automated storage towerSawing, milling, turning and grinding in a production chainQuality control including measurement with data M roll scannersConcentricity, roughness and hardness tests

Quality

Every roll delivered undergoes a standardized measurement with data M roll scanners as well as concentricity, roughness and hardness tests. Only when the data matches exactly the requirements documented in the order does the roll leave the premises.

EvidenceFröndenberg
Standardized measurement (roll scanners)
Concentricity, roughness and hardness tests

History

  1. 1945

    Heinrich Hussmann founds the family business 'Dreherei und Schlosserei Hussmann' and produces with a single lathe in the laundry room of his parents' house.

  2. 1949

    Initially manufacturing forming tools such as forging dies for the chain industry, with increasing specialization in profile rolls for the surrounding cold rolling industry.

  3. 1960

    Production with seven lathes, a saw, a planing machine and four grinding blocks on 80 square metres behind the residential house.

  4. 1968

    Occupation of the new 450 square metre production hall at today's location.

  5. 1980

    The first computers arrive and revolutionize the work with the machine tools.

  6. 1988

    Company management passes from founder Heinrich Hussmann to his son Hermann Hussmann.

  7. 2001

    Extension of the existing hall to meet the growing demand for profile rolls.

  8. 2007

    Acquisition of the neighbouring property; expansion of office, warehouse and production space to 1,800 sqm.

  9. 2014

    Christoph Hussmann runs the company in the third generation.

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