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HWA – Fertigung

Engineering and small-series production of high-performance, racing and special vehicles in Affalterbach

HWA Logo

HWA AG

AffalterbachNew on Amplifa

1998Founded
300Employees
17,500 m²Affalterbach site area
120–140 vehicles/yearSmall-series production capacity
Public limited company (AG)Legal form

Engineering from Affalterbach

HWA AG is an independent engineering expert for high-performance vehicles, motorsport and complete vehicle development, headquartered in Affalterbach. Founded in 1998 by Hans Werner Aufrecht after AMG had been sold to DaimlerChrysler, the company took over the motorsport activities and parts of vehicle and component manufacturing. Its range of services covers complete vehicle development, engine and powertrain development, electronics development, homologation, prototype construction as well as small-series production with a capacity of 120–140 vehicles per year on 17,500 m². Road, racing and special vehicles are manufactured using a station-flow and manufactory approach, including CFRP processing, special paintwork and wrapping. Validation is carried out on engine and powertrain test benches as well as with a battery simulator. Through its HWA CARS division, the company also acts as an independent manufacturer of vehicles such as the HWA EVO. Customers come from motorsport, the automotive industry and customer racing.

Site
Affalterbach
Processes
Small-series production (vehicle manufacturing, station-flow and individual assembly), Complete vehicle development, Electronics development, Homologation (including application of engine and transmission control units), Special paintwork & wrapping, CFRP processing, Small-Series Production, Prototype Construction
Materials
CFRP (carbon fibre reinforced plastic), Carbon fibre reinforced plastic
Certificates
ISO 9001, ISO 14001
Founded
1998
Employees
300
Industries
Motorsport, Automotive Industry, High-Performance Vehicles, Customer Racing
  1. 01

    Design and Simulation

  2. 02

    Prototype Construction

  3. 03

    Engine and Powertrain Development

  4. 04

    Small-Series Production

  5. 05

    Special Paintwork and Wrapping

  6. 06

    Testing and Validation

  7. 07

    Homologation

  8. 08

    Logistics, Aftersales and Support

Materials and Processes

CFK

Carbon fibre reinforced plastic

Lightweight material for vehicle and component prototypes in prototype construction.

Locations

Standort Affalterbach

Affalterbach

DE

Headquarters, Development and Production

Lot size
One-off production up to small series (120–140 vehicles/year)
Materials
CFK
  • Engine test bench
  • Powertrain test bench
  • Battery simulator
  • SAP-controlled production in station-flow/manufactory approach

Vehicles and Components

HWA EVO
HWA EVOSmall-series production · High-performance vehicles
HWA EVO.R
HWA EVO.RRacing vehicle development · Motorsport
HWA Special Edition
HWA Special EditionSmall-series production · Special models

Inside the production

HWA EVO.R front view
HWA EVO.R front view
HWA EVO rear view at night
HWA EVO rear view at night
DTM race car on the track
DTM race car on the track
DTM pit stop of the HWA motorsport team
DTM pit stop of the HWA motorsport team
HWA employees with Mercedes-AMG GT3 in front of the company building
HWA employees with Mercedes-AMG GT3 in front of the company building
Partnership signing at the HWA EVO race car
Partnership signing at the HWA EVO race car

Industries

MotorsportAutomotive IndustryHigh-Performance VehiclesCustomer Racing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Small-series production (vehicle manufacturing, station-flow and individual assembly)Assembly–––––
Assembly–––1 unit (one-off production) – small quantitiesCFK
Engineering–––––
Engineering–––––
Testing–––––
Complete vehicle developmentEngineering–––––
Electronics developmentEngineering–––––
Homologation (including application of engine and transmission control units)Engineering–––––
Special paintwork & wrappingSurface Treatment–––––
CFRP processingEngineering––––CFK

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Engine test bench––––Affalterbach
Powertrain test bench––––Affalterbach
Battery simulator––––Affalterbach
Small-series production infrastructure (station flow/manufactory, SAP-controlled)––––Affalterbach

Additional services

Small-Series ProductionPrototype ConstructionComplete Vehicle DevelopmentEngine and Powertrain DevelopmentElectronics DevelopmentHomologationSpecial Paintwork & WrappingTesting and ValidationSimulation and DimensioningLogistics, Aftersales and Support Services

Reference customers

PaganiMercedes-AMG (former partnership in customer racing)Prof. Dr. Friedhelm Loh (HWA EVO customer)RAVENOL (lubricant partner)BEWITH ENTERPRISE JAPAN (audio partnership)

Quality

The manufacturing and quality processes are organised in accordance with ISO 9001 and ISO 14001 and are supported by SAP-controlled procedures in small-series production.

EvidenceAffalterbach
ISO 9001
ISO 14001

History

  1. 1967

    Hans Werner Aufrecht founds AMG together with Erhard Melcher

  2. 1998

    Sale of AMG to DaimlerChrysler; founding of HWA AG by Hans Werner Aufrecht on 11 August 1998; motorsport activities and parts of vehicle and component manufacturing are transferred to HWA

  3. 2007

    IPO of HWA AG

  4. 2010

    DTM champion with Paul Di Resta

  5. 2011

    SLS AMG GT3 – the start of a new customer racing generation

  6. 2013

    CLA 45 AMG Racing Series; Mercedes-Benz E63 AMG V8 Supercars; GT3 Grand Slam (Dubai, Bathurst, Nürburgring, Spa)

  7. 2015

    DTM champion with Pascal Wehrlein

  8. 2016

    Mercedes-AMG GT3; quadruple victory at the 24 Hours of Nürburgring

  9. 2017

    Mercedes-AMG GT4; international expansion with locations in Australia and the USA

  10. 2018

    DTM champion with Gary Paffett

  11. 2019

    New generation of the Mercedes-AMG GT3

  12. 2021

    Formula E world champion with Nyck de Vries

  13. 2022

    Mercedes-AMG GT Track Series; Pagani Huayra R

  14. 2023

    Martin Marx becomes Chairman of the Board and CEO; Gordian von Schöning becomes CTO; presentation of the HWA EVO on 16 November 2023

  15. 2025

    HWA EVO; end of the 15-year customer racing partnership with Mercedes-AMG

  16. 2026

    HWA EVO.R; first 24h Nürburgring debut of the EVO.R with a class win (SP-X); delivery of the first HWA EVO series vehicles; partnerships with RAVENOL and BEWITH; expansion of the US representation with Graham Rahal Performance

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