HyBoSa manufactures laser cladding heads and micro-additive manufacturing technology for hybrid machining in machine tools and robots
HyBoSa-Hybrid Manufacturing Solutions
Grünhainichen (Saxony)New on Amplifa
About HyBoSa
HyBoSa-Hybrid Manufacturing Solutions is a young company based in Grünhainichen (Saxony) specializing in micro laser cladding (laser deposition welding), micro-additive manufacturing (micro 3D printing, µWAM) and hybrid manufacturing. The core product is a coaxial laser cladding head for microfabrication, which can be integrated as an open-source "plug & play" tool with standardized tool holders (e.g. HSK 40) into existing machine tools, gantry systems and robots. On this basis, components and substrates can be coated, technical areas selectively repaired, micro-additive structures with wall thicknesses below 100 µm produced, and 3D-MID manufacturing realized. System stability is based on standardized and certified ultra-fine wires (filament materials); the coaxial laser shielding gas design enables a very pure melting and solidification pool. Materials expertise in precision casting, lithography, rheology and ultra-precision machining comes from the fields of precision engineering, optics and micro-additive manufacturing. The company is supported by ERDF funding and, in addition to equipment technology, also offers contract manufacturing as a service.
- Site
- Grünhainichen
- Processes
- Micro laser cladding / laser deposition welding, Micro-additive manufacturing (micro 3D printing, µWAM), Coating of components/substrates, Selective repair of technical areas, 3D-MID manufacturing, Wall thicknesses < 100 µm (µWAM), 5-axis manufacturing, Micro laser cladding (laser deposition welding)
- Materials
- Certified ultra-fine wires (filament materials), Precision casting materials, Micro Wire Additive Manufacturing, Micro laser cladding (laser deposition welding), 3D-MID manufacturing, Standardized tool holders
- Industries
- Precision engineering, Optics, Micro-additive manufacturing, Laser cladding, 3D-MID
- 01
Design and development of the coaxial laser cladding head
- 02
Manufacture of the hybrid cladding head (Made in Germany)
- 03
Integration into machine tools, gantry systems and robots
- 04
Micro laser cladding / laser deposition welding
- 05
Micro-additive manufacturing (µWAM), coating and selective repair
- 06
3D-MID manufacturing
Materials & Technologies
Micro Wire Additive Manufacturing
Micro 3D printing with wall thicknesses below 100 µm using a wide variety of materials.
Micro laser cladding (laser deposition welding)
Coating of components and substrates as well as selective repair of technical areas.
Certified ultra-fine wires (filament materials)
Standardized and certified wires form the basis for process stability and reproducibility.
3D-MID manufacturing
Additive production of mechatronic components in the high-tech market of 3D-MID.
Standardized tool holders
Enable easy integration of the laser tool into existing machines and robotics.
Sites
Grünhainichen
DECompany headquarters, development and manufacturing
- Materials
- Certified ultra-fine wires (filament materials)
- Coaxial laser cladding head for microfabrication
- Integrable open-source laser tool for machine tools, gantry systems and robots
Components & Applications
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Micro laser cladding / laser deposition weldingAdditive | – | – | – | – | Materials according to filament/ultra-fine wire offering |
| Micro-additive manufacturing (micro 3D printing, µWAM)Additive | – | – | – | – | Wide variety of materials (certified ultra-fine wires) |
| Coating of components/substratesSurface | – | – | – | – | – |
| Selective repair of technical areasAdditive | – | – | – | – | – |
| 3D-MID manufacturingAdditive | – | – | – | – | – |
| Wall thicknesses < 100 µm (µWAM)Additive | – | – | – | – | Wide variety of materials |
| 5-axis manufacturingMachining | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Coaxial laser cladding head for microfabrication (hybrid cladding head, | HyBoSa | – | – | – | Grünhainichen |
| Integrable open-source laser tool for machine tools, gantry systems and robots | HyBoSa | – | – | – | Grünhainichen |
| 7-axis robotic system (integration environment, not an in-house system) | – | – | – | – | – |
Additional services
History
- 2021
April 2021: Grant for the coaxial laser cladding head for microfabrication – start of the market launch of innovative products.
- 2021
August 2021: Grant of the innovative concept by the German Patent and Trade Mark Office – foundation for the laser cladding, µ-additive manufacturing and 3D-MID markets.
- 2022
Participation in the Saxon Startup Award 2022 (futureSAX audience award, voting from 21 March to 31 May 2022).