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HCP – Fertigung

Injection moulding specialist in Spielberg: small series, long-term contracts, pre-series production, composite and continuous injection moulding as well as UV direct printing

HCP Logo

HYBRID COMPOSITE PRODUCTS GmbH

Poststrasse 12, A-8724 Spielberg, AustriaNew on Amplifa

1995Foundation of IB STEINER GmbH (cooperation partner)
Injection mouldingCore process
Small series to long-term contractsLot sizes
FN 266511 d, Landesgericht LeobenCommercial register

About HCP

HYBRID COMPOSITE PRODUCTS GmbH (HCP), based in Spielberg, Styria, is a plastics processor specializing in injection moulding of small series through to long-term contracts. The company develops product ideas to series maturity and manufactures pre-series of injection-moulded parts with high precision, in particular from high-performance thermoplastics. The service portfolio includes 2-component injection moulding, composite and hybrid injection moulding (plastic combined with wood or metal), continuous injection moulding with rotary mould using the EXJECTION process, and injection moulding with evacuation. In addition, HCP offers digital printing of plastic parts and surface finishing by UV direct printing including tactile 3D structures. In production implementation, the company draws on the expertise of IB STEINER GmbH, founded in 1995 by DI Gottfried Steiner. Known products include the vented lid for pellet storage (developed with proPellets Austria), the 2-component golf tee TWiNTEE, the shopping trolley disinfection device O-CLEANER X, and mattresses with plastic spring cores. Customers come from industries such as heating technology, outdoor/sports, retail, automotive and furniture.

Site
A-8724 Spielberg
Processes
Injection moulding, Pre-series production of injection-moulded parts with highest precision, Processing of high-performance thermoplastics, Digital printing of plastic parts, Injection moulding with evacuation (vented lid), Precision injection moulding (LUMA ACTIVE CAPS), Continuous injection moulding with rotary mould (EXJECTION), 2-component injection moulding (TWiNTEE)
Materials
Plastics, High-performance thermoplastics, Wood, Metal, Cold foam (mattresses), Plastic spring cores, Silk (mattress cover), Plastics (various materials)
Industries
Pellet industry/heating technology, Outdoor/sports, Retail, Automotive, Bicycle, Furniture/sleep industry
  1. 01

    Product development to series maturity

  2. 02

    Sampling and optimisation for series maturity

  3. 03

    Injection moulding (1K, 2K, composite, hybrid, continuous)

  4. 04

    Digital printing or UV direct printing and finishing

  5. 05

    Distribution of own product lines

Materials & Processes

THP

High-performance thermoplastics

Processing in the pre-series production of high-precision injection-moulded parts.

KU

Plastics (various materials)

Base material for injection moulding of small series and long-term contracts.

2K

2-component injection moulding

Joining of two plastics or plastic with wood, e.g. for the TWiNTEE golf tee.

EXJ

EXJECTION – continuous injection moulding with rotary mould

Production of long functionalised profiles and strips as well as endless injection-moulded strands on rolls.

HYB

Hybrid/composite injection moulding

Combination of plastic with wood or metal, among other things for the automotive industry.

UV

UV direct printing (LiGNURA)

Finishing of wood, plastic and metal with images and tactile 3D structures.

EVAK

Injection moulding with evacuation

Process for the vented filling port closure for pellet storage.

KS

Cold foam with plastic spring cores

Material basis of the DreaMatressa mattresses with silk covers.

Site

Standort Spielberg

Spielberg

AT

Production and administration

Lot size
Small series to long-term contracts
Materials
Plastics, high-performance thermoplastics, wood, metal
  • Injection moulding machines (among others ENGEL)

Products & Components

Filling port closure with venting function (STORZ 110-A according to DIN 14323)
Filling port closure with venting function (STORZ 110-A according to DIN 14323)Injection moulding with evacuation · pellet industry/heating technology
TWiNTEE golf tee
TWiNTEE golf tee2-component injection moulding · outdoor/sports
O-CLEANER X hygiene slider
O-CLEANER X hygiene sliderClassic injection moulding · retail
EXJECTION profile/strip
EXJECTION profile/stripContinuous injection moulding with rotary mould · profile technology
DreaMatressa mattress with plastic spring core
DreaMatressa mattress with plastic spring coreInjection moulding/cold foam · furniture/sleep industry
CYCLOP DISC wheel reflector
CYCLOP DISC wheel reflectorHybrid injection moulding · bicycle/advertising technology
LUMA ACTIVE CAPS headwear with LED headlamp
LUMA ACTIVE CAPS headwear with LED headlampPrecision injection moulding · outdoor/sports
LiGNURA finished wooden box product
LiGNURA finished wooden box productUV direct printing · finishing/personalisation

Inside the production

Injection mould TWiNTEE
Injection mould TWiNTEE
EXJECTION production (Vossloh Schwabe)
EXJECTION production (Vossloh Schwabe)
Production at HCP
Production at HCP
Production implementation at HCP
Production implementation at HCP

Industries

Pellet industry/heating technologyOutdoor/sportsRetailAutomotiveBicycleFurniture/sleep industryPromotional items/personalisationPellet industry/heating technology (vented lid for pellet storage)Outdoor/sports (LUMA ACTIVE, TWiNTEE golf)Retail (O-CLEANER)Automotive (composite injection moulding)Bicycle (CYCLOP DISC)Furniture/sleep industry (DreaMatressa)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection mouldingPlastics–––Small series – Long-term contractsPlastics, various materials
Pre-series production of injection-moulded parts with highest precisionPlastics––––High-performance thermoplastics
Processing of high-performance thermoplasticsPlastics––––High-performance thermoplastics
Digital printing of plastic partsSurface––––Plastics
Injection moulding with evacuation (vented lid)Plastics––––Plastics
Precision injection moulding (LUMA ACTIVE CAPS)Plastics––––Plastics
Continuous injection moulding with rotary mould (EXJECTION)Plastics–long profiles and strips, endless––Plastics
2-component injection moulding (TWiNTEE)Plastics––––Plastics, wood
Hybrid injection moulding (CYCLOP DISC)Plastics––––Plastics, films
Composite injection moulding (plastic can be combined with wood or metal)Plastics––––Plastics, wood, metal
UV direct printing (LiGNURA finishing, incl. tactile 3D structures)Surface––––Wood, plastics, metal
Sampling and optimisation of plastic products for series maturityEngineering––––Plastics
Product development to series maturityEngineering–––––

Additional services

Injection moulding (small series and long-term contracts)Pre-series production of injection-moulded partsProcessing of high-performance thermoplasticsDigital printing/UV direct printing of plastic parts2-component injection mouldingComposite/hybrid injection moulding (plastic with wood/metal)Continuous injection moulding with rotary mould (EXJECTION)Injection moulding with evacuationProduct development to series maturity / samplingProduct finishing (LiGNURA: images and 3D structures on surfaces)Customisation and personalised packaging

Reference customers

proPellets Austria (development cooperation vented lid)

History

  1. 1995

    Foundation of IB STEINER GmbH by DI Gottfried Steiner, cooperation partner of HCP

  2. 2006

    Start of 2-component injection moulding; TWiNTEE product line since 2006/2007

  3. 2007

    TWiNTEE – own manufacturer of the golf tee (twintee.at)

  4. 2009

    EXJECTION – development partner for injection moulding profile technology

  5. 2010

    O-CLEANER X – continuous injection moulding with rotary mould

  6. 2011

    Vented lid for pellet storage – injection moulding with evacuation, developed with proPellets Austria

  7. 2012

    DreaMatressa – mattresses with plastic spring cores (until 2018)

  8. 2013

    CYCLOP DISC – hybrid injection moulding (until 2017)

  9. 2016

    LUMA ACTIVE CAPS – precision injection moulding

  10. 2018

    LiGNURA – UV direct printing and finishing

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