Hydrasun manufactures high-pressure hose fittings, hose assemblies, umbilicals and integrated fluid, power and control solutions.
Hydrasun Ltd
Aberdeen (HQ) · Glasgow (Cambuslang) · Aviemore · Teesside · Crawley · Germany · Netherlands · Houston · Brazil · Guyana · Trinidad · Angola · Ghana · Nigeria · Senegal · AzerbaijanNew on Amplifa
About Hydrasun
Hydrasun Ltd is a British supplier specialising in fluid transfer, power and control solutions, headquartered in Aberdeen (Gateway Business Park, Moss Road). The manufacturing portfolio includes high-pressure hose fittings, precision machining of components, hose assembly, umbilical production, elastomer extrusion as well as the design, manufacture and testing of hydraulic and gas control systems. In the hydrogen sector, Hydrasun offers modular system build, OEM manufacturing of containerised hydrogen sub-systems, scalable refuelling station concepts, control panel solutions, Factory Acceptance Testing as well as installation and commissioning. Further core areas include risk-based integrity management for Flexible Hose Assemblies (FHA) and Small Bore Tubing (SBT), including the digital compliance platform Hydralink and containerised workshops for onsite fabrication and testing. Customers come from the hydrogen, clean energy, oil & gas, defence, marine and general industrial sectors, including bp, Shell, Enquest, Noble Energy and Versalis UK. In addition to five UK locations, the company maintains branches in Europe, the USA, South America, Africa and the Caspian region. The integrated HSEQ management system is accredited by LRQA to ISO 9001, ISO 14001 and ISO 45001.
- Site
- AB12 3GQ Aberdeen
- Processes
- Hose assembly (special hose lines), Manufacture of high-pressure hose fittings, Precision machined components, Machining, Fabrication, Welding, Pressure testing, Umbilical production
- Materials
- Elastomer, High-pressure hose / flexible pipes, Elastomer (Extrusion)
- Certificates
- ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 9001, ISO 14001, ISO 45001
- Industries
- Hydrogen, Clean Energy / Energy Transition, Oil & Gas, Defence, Marine, General Industrial
- 01
Engineering & Technology Development
- 02
Procurement / Supply Chain Management
- 03
Manufacturing (machining, assembly, extrusion, umbilicals)
- 04
Modular System Build & Equipment Packages
- 05
Factory Acceptance Testing (FAT)
- 06
Installation, Commissioning & Field Services
- 07
Integrity Management & Lifecycle Service
Materials & Processes
Elastomer (Extrusion)
Extruded elastomers and coatings for sealing and protection in fluid systems.
High-pressure hose / flexible pipes
Hoses and flexible lines for high-pressure applications in hydraulic and gas systems.
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Hose assembly (special hose lines)Assembly | – | – | – | – | High-pressure hose lines |
| Manufacture of high-pressure hose fittingsMachining | – | – | – | – | – |
| Precision machined componentsMachining | – | – | – | – | – |
| MachiningMachining | – | – | – | – | – |
| FabricationAssembly | – | – | – | – | – |
| WeldingJoining | – | – | – | – | – |
| Pressure testingTesting | – | – | – | – | – |
| Umbilical productionAssembly | – | – | – | – | – |
| Elastomer extrusionPlastics | – | – | – | – | Elastomer |
| Design, manufacture and testing of hydraulic and gas control systemsEngineering | – | – | – | – | – |
| Design, build, test and maintenance of sub-assemblies, equipment packages and systems (equipmentAssembly | – | – | – | – | – |
| Modular system build / system integration / OEM manufacturing of containerised hydrogen sub-systemsAssembly | – | – | – | – | – |
| Factory Acceptance Testing (FAT)Testing | – | – | – | – | – |
| Off-site fabricationAssembly | – | – | – | – | – |
| Electrolyser assembly and integrationAssembly | – | – | – | – | – |
| Instrumentation control panelsAssembly | – | – | – | – | – |
| On-site installation, testing, completions and commissioningAssembly | – | – | – | – | – |
| Integrity management / risk-based inspection for Flexible Hose Assemblies and Small Bore TubingTesting | – | – | – | – | – |
| Onsite fabrication & testing in containerised workshops (hose & pipe)Assembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Containerised workshop (mobile fabrication and testing station for hose lines and pipes) | – | – | – | – | mobile |
Additional services
Reference customers
Quality
Hydrasun operates an integrated HSEQ management system accredited by LRQA to ISO 9001:2015 (since 1 March 1987), ISO 14001:2015 (since 20 July 2009) and ISO 45001:2018 (since 3 October 2018). Pressure testing and Factory Acceptance Testing as well as the digital platform Hydralink for traceability and compliance are integral parts of quality assurance.
| Evidence | Aberdeen | Glasgow | Aviemore | Teesside |
|---|---|---|---|---|
| ISO 9001 | ||||
| ISO 14001 | ||||
| ISO 45001 |
History
- 1987
Initial ISO 9001 accreditation of the integrated HSEQ management system by Lloyd's Register Quality Assurance (1 March 1987).
- 2003
Neil Thompson joins the company.
- 2009
Initial ISO 14001 accreditation (20 July 2009).
- 2015
Neil Thompson becomes Chief Commercial Officer.
- 2018
Neil Thompson becomes Chief Operating Officer; ISO-45001 accreditation (initial registration 3 October 2018).
- 2025
Contract award for equipment packages (Nel Hydrogen, Maximator, Chesterfield) for the bp Aberdeen Hydrogen Hub; Hydrasun wins the tender for the design and integration of the hydrogen refuelling station.
- 2026
James Gaskell becomes CEO (September 2026); announcement of Scotland's first electrolyser assembly and integration facility in Aberdeen; collaboration with FPS.Energy for hydrogen-powered public transport.