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Hydraulikpoint DAM – Fertigung

Manufacturing and repair of hydraulic cylinders, power units, valve blocks and machine components.

Hydraulikpoint DAM Logo

Hydraulikpoint DAM GmbH

Lüneburg (Zeppelinstr. 4) · Ruhner Berge, OT Marnitz (Bahnhofstr. 13b)New on Amplifa

2003Founded (takeover of the Lüneburg site)
2Sites (Lüneburg, Marnitz)
up to 6,000 mmMax. turning length (conventional)
GL certificationAs a certified welding shop

About Hydraulikpoint DAM GmbH

Hydraulikpoint DAM GmbH is a medium-sized, family-run company from Lüneburg near Hamburg with a branch in Ruhner Berge (district of Marnitz) between Hamburg and Berlin. The company manufactures and repairs hydraulic and pneumatic cylinders, designs and builds hydraulic power units from small to large units, and manufactures valve blocks in steel or high-strength aluminium, on request fully assembled and tested. In addition, the company offers mechanical engineering and contract machining in CNC and conventional milling, turning, drilling, welding and grinding – from single parts to small series. A focus is on components for wind turbines such as pitch and tip cylinders, bladder accumulators and hose assemblies for renowned operators and service providers. Further industries include shipping/maritime, aviation, mechanical engineering, plant engineering and the leisure business. The portfolio is rounded off by hose assembly, pipe bending, mobile tampon plating, maintenance, UVV (accident prevention) inspections, and a pick-up and delivery service within a 30 km radius of Lüneburg.

Site
Lüneburg
Processes
New manufacture of hydraulic cylinders (differential, plunger, telescopic, synchronized, block,, Repair / overhaul of hydraulic and pneumatic cylinders (express repairs), New manufacture of hydraulic power units (small to large units, standard and special tanks), Overhaul of hydraulic power units, Contract CNC turning (length up to 2000 mm, diameter up to 370 mm), Conventional turning (distance between centres up to 6000 mm, diameter up to 700 mm), CNC milling (X=500 mm Y=380 mm Z=380 mm), Conventional milling (X=1200 mm Y=400 mm Z=400 mm)
Materials
Steel, Stainless steel (VA), Aluminium, high-strength aluminium, High-strength aluminium
Certificates
GL certification as welding shop, ISO 9001
Founded
2003
Industries
Wind power/Renewable energies, Shipbuilding/Maritime, Aviation, Mechanical engineering, Automotive industry, Agriculture
  1. 01

    Project planning and design

  2. 02

    Sawing, cutting and machining (CNC and conventional)

  3. 03

    Welding and joining

  4. 04

    Assembly of lines/hoses

  5. 05

    Assembly/final assembly and testing

  6. 06

    Commissioning, maintenance and on-site service

Materials & Processes

St

Steel

Material for cylinder tubes, power unit tanks, valve blocks and machine components.

VA

Stainless steel (VA)

Suitable for screwed fittings, pipework and piston rods with corrosion requirements.

Al

Aluminium

Used for power unit tanks and valve blocks.

AlHF

High-strength aluminium

Material for special valve blocks, on request assembled and tested.

Sites

Standort Lüneburg

Lüneburg

DE

Headquarters and manufacturing plant

Lot size
Single parts to small series
Materials
Steel, stainless steel, aluminium
  • CNC machining centres
  • Conventional milling machines (X=1200 mm)
  • CNC lathe (up to 2000 mm length)
  • Conventional lathe (distance between centres up to 6000 mm)
  • Raboma drilling machine up to 80 mm
  • Surface grinding machine
  • Hose crimping press

Marnitz (Ruhner Berge)

DE

Branch for hydraulic and mechanical engineering services

Components & Manufacturing Examples

New manufacture of hydraulic cylinders
New manufacture of hydraulic cylindersCylinder manufacturing · Mechanical/plant engineering
Cylinder repair
Cylinder repairRepair · Service
Hydraulic power unit with radio remote control (Airbus, wing production)
Hydraulic power unit with radio remote control (Airbus, wing production)Power unit manufacturing · Aviation
Pitch cylinders for wind turbines
Pitch cylinders for wind turbinesCylinder manufacturing · Wind power
Repair of wind power components
Repair of wind power componentsRepair · Renewable energies
Hydraulic power unit
Hydraulic power unitPower unit manufacturing · Plant engineering

Inside the production

Wind power component, reworked for a customer from Hamburg
Wind power component, reworked for a customer from Hamburg
Components for wind turbines from Lüneburg production
Components for wind turbines from Lüneburg production
Manufacturing at the Lüneburg plant
Manufacturing at the Lüneburg plant
Power unit manufacturing
Power unit manufacturing
Machining
Machining
Component manufacturing
Component manufacturing
Hydraulics and mechanical engineering
Hydraulics and mechanical engineering

Industries

Wind power/Renewable energiesShipbuilding/MaritimeAviationMechanical engineeringAutomotive industryAgricultureFood industryPlant engineeringAmusement parks/FunfairsRail track construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
New manufacture of hydraulic cylinders (differential, plunger, telescopic, synchronized, block,Assembly––––Steel, Stainless steel (VA), Aluminium
Repair / overhaul of hydraulic and pneumatic cylinders (express repairs)Assembly–––––
New manufacture of hydraulic power units (small to large units, standard and special tanks)Assembly––––Steel, Aluminium
Overhaul of hydraulic power unitsAssembly–––––
Contract CNC turning (length up to 2000 mm, diameter up to 370 mm)Machining–2000 mm–Single parts – small seriesa wide variety of materials
Conventional turning (distance between centres up to 6000 mm, diameter up to 700 mm)Machining–6000 mm–Single parts – small series–
CNC milling (X=500 mm Y=380 mm Z=380 mm)Machining–500 mm × 380 mm × 380 mm–Single parts – small series–
Conventional milling (X=1200 mm Y=400 mm Z=400 mm)Machining–1200 mm × 400 mm × 400 mm–Single parts – small series–
Drilling – Raboma up to 80 mmMachining–80 mm–––
Welding (GL-certified welding shop)Joining––––Steel
Flame cuttingMachining––––Steel
SawingMachining–––––
Surface grindingMachining–––––
Hose assembly (hydraulic hose lines)Assembly–––––
Pipe bending / manufacture of pipework to sample or drawingForming–––Single piecesSteel, Stainless steel (VA)
Valve block manufacturing (steel or high-strength aluminium, assembled and tested)Machining––––Steel, Aluminium (high-strength)
Tampon plating (electrochemical metal deposition on piston rods, mobile on site)Surface treatment––––chrome-plated piston rods
New manufacture and overhaul of pitch cylinders (1.0 / 1.3 / 2.0 / 2.3 MW)Assembly–––––
New supply and overhaul of bladder accumulators with test certificateTesting–––––
Manufacture of complete hose assemblies for wind turbinesAssembly–––––
New manufacture and overhaul of tip cylinders and TIP hydraulic power unitsAssembly–––––
Project engineering of hydraulic systems and plant engineeringEngineering–––––
Commissioning, maintenance and overhaul of hydraulic systemsAssembly–––––
UVV (accident prevention) inspections of hydraulic lifting platforms and systemsTesting–––––
Hydraulic accumulator service (repair, refilling, replacement)Assembly–––––
Hose routing and piping on site or at the plantAssembly–––––
Pick-up and delivery service (30 km radius of Lüneburg)Assembly–––––
Contract surface treatment: electroplated zincing/oxidizing (blackening), hot-dip galvanizing,Surface treatment–––––
Hardening processes (all types, via partner)Heat treatment–––––
Deep-hole drilling and honing (via partner)Machining–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC machining centres––Milling X=500 mm Y=380 mm Z=380 mm–Lüneburg
Conventional milling machines––X=1200 mm Y=400 mm Z=400 mm–Lüneburg
CNC lathe––Turning length up to 2000 mm, diameter up to 370 mm–Lüneburg
Conventional lathe––Distance between centres up to 6000 mm, diameter up to 700 mm–Lüneburg
Raboma (drilling machine)––Drilling up to 80 mm–Lüneburg
Surface grinding machine––––Lüneburg
Hose line manufacturing / crimping press for hose assembly––––Lüneburg

Additional services

New manufacture and repair of hydraulic and pneumatic cylindersHydraulic power unit manufacturing (small to large units)Mechanical engineering & contract machiningProject engineeringWind power components (pitch/tip cylinders, valve blocks, bladder accumulators)Hydraulic lines & spare parts service (hose assembly, pipe bending)Tampon plating on sitePick-up and delivery service (30 km radius of Lüneburg)Hose routing and pipingCommissioning, maintenance, UVV inspection, hydraulic accumulator serviceValve block manufacturing (steel/high-strength aluminium, assembled and tested)Surface treatments via partner networkAssembly service

Reference customers

AirbusFerrari World Abu Dhabi (free-fall tower brake cylinder)renowned wind farm operators and service providersAircraft equipment companyKing Kong leisure businesses (Belgium, France, Turkey, China)

Quality & Certification

Hydraulikpoint DAM GmbH is certified by Germanischer Lloyd (GL) as a welding shop. Tested valve blocks and bladder accumulators are supplied with a test certificate; UVV (accident prevention) inspections of hydraulic systems are documented and assessed.

EvidenceLüneburg
GL certification as welding shop
ISO 9001

History

  1. 2003

    Dahlenburger Anlagen und Maschinenbau GmbH (Managing Director Uwe Strebe) took over the premises and production facilities of Hugo Böttcher Hydraulik GmbH at Zeppelinstr. 4, Lüneburg.

  2. 2013

    Expansion of production capacity through construction of an additional hall.

  3. 2015

    Spin-off of the hydraulics division into the independent Hydraulikpoint DAM GmbH and establishment of the Marnitz site.

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