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HYDRO-AIR – Fertigung

Planning, construction, maintenance and digitalization of irrigation systems, pump technology, well construction and slurry technology for agriculture

HYDRO-AIR Logo

HYDRO-AIR international irrigation systems GmbH

Niedergörsdorf OT Altes LagerNew on Amplifa

approx. 30 yearsExperience in irrigation technology
1Location
241–517 mCenter pivot system lengths

About HYDRO-AIR

HYDRO-AIR international irrigation systems GmbH is a family-owned company with around 30 years of experience in irrigation technology, headquartered in Niedergörsdorf OT Altes Lager (Brandenburg). The company plans, builds, installs and maintains complete irrigation systems from a single source: center pivot irrigation systems (including Lindsay Zimmatic 9500P/9500MP with system lengths of 241 to 517 m), linear irrigation systems (Omega 9510PL), hose reel irrigators (Perrot PR10-12 with hose lengths of 550–750 m) and drip hose irrigation. In addition, HYDRO-AIR offers well construction from planning through drilling to equipment, pump systems and pump containers including PLC control, low-voltage control systems, generators, water treatment and filtration systems as well as slurry technology, separation and slurry irrigation. For the operation of systems and pipe networks, GIS-based digitalization, camera inspection of wells and pipelines, and material-independent ultrasonic wall thickness measurement are offered. Distribution is via browser- and app-based remote control (Raindancer); customers are agricultural businesses in arable and organic farming.

Site
Niedergörsdorf OT Altes Lager
Processes
Planning and design of irrigation systems, Assembly/construction of complete irrigation systems (center pivot, linear, hose reel, drip, Maintenance and servicing (24-hour service), Well construction: planning, drilling and equipping of wells, Construction and installation of low-voltage control systems, Pipeline construction (laying of pipes, trenching, fittings, valves, hydrants, concrete foundations), Digitalization of pipe networks (GIS surveying, 3D terrain and pipe network analysis), Camera inspection of wells and pipelines
Materials
PVC pipelines, Galvanized steel, Galvanized couplings (span pipe), 280 PVC pipelines, Span pipes 8-5/8", 6-5/8", 5-9/16"
Certificates
Ultrasonic wall thickness measurement, Camera inspection of wells/pipelines, GIS digitalization of pipe networks, ISO 9001
Industries
Agriculture, Arable farming, Organic farming
  1. 01

    Planning and design of the irrigation system

  2. 02

    Well construction and drilling

  3. 03

    Pipeline construction with trenching, fittings, valves and hydrants

  4. 04

    Delivery and installation of pump, control and generator technology

  5. 05

    Assembly of the complete irrigation system

  6. 06

    Commissioning and remote control connection (Raindancer)

  7. 07

    Maintenance, 24-hour service and condition monitoring

Materials and Components

PVC

280 PVC pipelines

Used in pipeline networks for irrigation systems, e.g. with reduced inlet pressure of 2.8–3 bar.

StvZ

Galvanized steel

Used for span pipe couplings and steel foundations of the water treatment plant.

Steel

Span pipes 8-5/8", 6-5/8", 5-9/16"

Galvanized span pipes and couplings of the center pivot irrigation systems.

Locations

Niedergörsdorf OT Altes Lager

DE

Headquarters

  • Lindsay Zimmatic 9500P/9500MP center pivot irrigation systems
  • Omega linear irrigation system 9510PL
  • Perrot PR10-12 hose reel irrigation machines
  • VISION 9500 / FieldBOSS / FieldBASIC / FieldVISION controls
  • Camera inspection system for wells and pipelines
  • Ultrasonic wall thickness measuring device
  • Geophilus soil scanner (measuring depth 0–150 cm)
  • Well container (220×220×230 cm, up to 25 bar)
  • Pump container (from 200×200×210 cm, up to 40 bar)
  • Modular water treatment plant (oxidator, 850-L filter tank, 1000-L pressure tank, approx. 8 m³/h)

Systems and Plants

Center pivot irrigation systems
Center pivot irrigation systemsCenter pivot irrigation · Agriculture
Hose reel irrigation
Hose reel irrigationHose reel irrigation · Agriculture
Drip hose irrigation
Drip hose irrigationDrip irrigation · Arable farming
Pump systems incl. control
Pump systems incl. controlPump technology · Agriculture
Water treatment and filtration systems
Water treatment and filtration systemsGroundwater treatment · Agriculture
Slurry technology and separation
Slurry technology and separationSlurry technology · Agriculture

Inside the production

Center pivot irrigation in operation (Blönsdorf)
Center pivot irrigation in operation (Blönsdorf)
Conversion of mobile pump systems
Conversion of mobile pump systems
Construction and installation of control systems
Construction and installation of control systems
Browser and app control
Browser and app control
Slurry irrigation in the field
Slurry irrigation in the field
HYDRO-AIR irrigation technology
HYDRO-AIR irrigation technology

Industries

AgricultureArable farmingOrganic farming

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Planning and design of irrigation systemsEngineering–––––
Assembly/construction of complete irrigation systems (center pivot, linear, hose reel, dripAssembly–––––
Maintenance and servicing (24-hour service)Assembly–––––
Well construction: planning, drilling and equipping of wellsAssembly–––––
Construction and installation of low-voltage control systemsAssembly–––––
Pipeline construction (laying of pipes, trenching, fittings, valves, hydrants, concrete foundations)Assembly–approx. 7 km pipeline (Frohndorf––PVC pipelines (280 PVC)
Digitalization of pipe networks (GIS surveying, 3D terrain and pipe network analysis)Engineering–––––
Camera inspection of wells and pipelinesTesting–––––
Wall thickness measurement of pipelines, tanks and center pivot irrigation systems (ultrasonic,Testing–––––
Water treatment and filtration systems (oxidator, filter tank, pressure tank)Assembly––––galvanized steel (foundations)
Slurry technology, slurry treatment, separation and slurry irrigationAssembly–––––
Pump systems and pump containers (planning, delivery, control)Assembly–210 cm (containers from 200x200x210 cm)–––
Generators incl. low-voltage distributionAssembly–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Center pivot irrigation systemLindsay Zimmatic / 9500P / 9500MP–System lengths 241–517 m (project examples)––
Center pivot irrigation system with corner spanLindsay Zimmatic––––
Omega irrigation system (linear irrigation)Lindsay 9510PL / OMEGA 9510PL––––
Hose reel irrigation machinePerrot PR10-12–Hose lengths 550–750 m––
Control system for center pivot irrigation systemsLindsay VISION 9500 / FieldBOSS / FieldBASIC / FieldVISION––––
Camera inspection system for wells and pipelines–––––
Ultrasonic wall thickness measuring device–––––
Soil scanner (measurement of apparent electrical conductivity 0–150 cm)Geophilus–Measuring depth 0–150 cm––
Well container for electric submersible pump / borehole well pumpHYDRO-AIR–Dimensions with foundation 220x220x230 cm; water volume from 5 m³/h; pressure up to 25 bar;––
Pump container with electric block pumpHYDRO-AIR–from 200x200x210 cm; water volume from 5 m³/h; pressure up to 40 bar; 400 V––
Water treatment plant (modular: oxidator, filter tank 850 L, pressure tank 1000 L)HYDRO-AIR–up to approx. 8 m³/h water treatment––

Additional services

Planning and design of irrigation systemsAssembly and construction of complete systemsMaintenance and 24-hour serviceDigitalization and GIS replication of pipe networksCamera inspection of wells and pipelinesWall thickness measurement of pipelines and tanksConstruction and installation of low-voltage control systemsPump systems incl. controlWell construction (planning, drilling, equipment)Water treatment and filtration systemsSlurry technology and separationSlurry irrigation and digestate treatmentGeneratorsRemote control via browser/app (Raindancer)Spare parts distributionTraining/seminars

Quality and Testing Services

Condition monitoring includes material-independent ultrasonic wall thickness measurement of pipelines, tanks and center pivot irrigation systems including documentation of all measuring points and determination of the remaining service life, as well as camera inspection of wells and pipelines with as-built drawing and condition description.

EvidenceNiedergörsdorf OT Altes Lager
Ultrasonic wall thickness measurement
Camera inspection of wells/pipelines
GIS digitalization of pipe networks
ISO 9001

History

  1. Family-owned company with around 30 years of experience in irrigation technology

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