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Hydro Ass – Fertigung

Design, manufacturing and service of hydraulic power units, special cylinders, special valves and hydraulic hoses in Saarbrücken.

HY

Hydro Ass Hydraulik Steuerungstechnik GmbH

Armand-Peugeot-Str. 1, 66119 Saarbrücken · Bühler Str. 121, 66130 SaarbrückenNew on Amplifa

GmbH, HRB 8934 AG SaarbrückenLegal form
Torsten Assmus, Manfred AssmusManagement
Hydraulic power units, specialProduct range
Saarland, West Palatinate, Luxembourg,Service area
Germany, EU incl. Switzerland, worldwideDelivery area

About Hydro Ass

Hydro Ass Hydraulik Steuerungstechnik GmbH in Saarbrücken offers the complete range of hydraulics: from the design and manufacture of hydraulic power units to in-house production of special cylinders and special valves, as well as the assembly of hydraulic hoses to sample or customer specification in its own hose workshop. In addition, the company trades in hydraulic and pneumatic products from well-known manufacturers such as Bosch-Rexroth, Duplomatic, Atos, HAWE and Eaton/Vickers, including a cross-referencing service for spare parts. The service area covers on-site or workshop installation, maintenance and repair, retrofit modernization of hydraulic systems, piping, UVV (accident prevention regulation) inspections, and the hydraulic hose service in accordance with BGR237 / DGUV Rule 113/015 including documentation. References include an bomb disposal unit for the ordnance clearance service and a testing device for a manufacturer of luxury wristwatches. Customers come from, among others, mechanical engineering, plant construction, mining, construction machinery, the oil and gas industry, and shipbuilding. The service radius covers the Saarland, the West Palatinate, Luxembourg, Lorraine, and Alsace; shipping is available throughout Germany, the EU, and worldwide.

Site
Saarbrücken
Processes
In-house manufacture of hydraulic hoses (assembly to customer specifications/sample), Design and manufacture of hydraulic power units (standard series and custom designs), In-house manufacture of special hydraulic cylinders (custom dimensions, torsion-resistant piston, In-house manufacture of special hydraulic valves and valve blocks (high pressures, high flow rates), Production of test fixtures and testing devices (e.g. testing device for wristwatches, pressure, Retrofit/modernization of hydraulic systems (upgrading, overhaul, down-sizing), Repair, maintenance, and overhaul of hydraulic power units, cylinders, pumps, valves, and, UVV inspections (competent-person inspections per BG)
Materials
Stainless steel (V2A) 1.4571, NBR (seal material), PUR (polyurethane, seals), Viton (seals), Nylon (tank), NBR (Perbunan), Polyurethane (PUR/PU), Viton (FPM)
Certificates
UVV inspections (BG), Hydraulic hose service BGR237 / DGUV Rule 113/015
  1. 01

    Design and planning

  2. 02

    Component procurement (trading)

  3. 03

    In-house manufacturing (power units, cylinders, valves, hoses, piping)

  4. 04

    On-site or workshop installation

  5. 05

    Maintenance, repair, UVV inspection

  6. 06

    Retrofit and modernization

Materials and Processes

1.4571

Stainless steel (V2A) 1.4571

For screw fittings and connection technology as well as test fixtures such as the stainless steel testing device for wristwatches.

NBR

NBR (Perbunan)

Standard seal material for piston seals, rod seals, and O-rings in hydraulics.

PUR

Polyurethane (PUR/PU)

Wipers and seals with high wear resistance, also as custom-made products.

FPM

Viton (FPM)

Seal material for higher thermal and chemical requirements, e.g. on gear pumps.

PA

Nylon (polyamide)

Tank material for hand pumps (e.g. Enerpac hand pump).

Locations

Saarbrücken (Armand-Peugeot-Str. 1)

DE

Workshop, hose manufacturing, counter sales, on-site service

Lot size
Custom one-offs and small series
Materials
Stainless steel, steel, plastics (seal materials)
  • Own hose workshop (hydraulic hose manufacturing)
  • Fully equipped workshop van for on-site service

Saarbrücken (Bühler Str. 121)

DE

Location per catalog PDF

Components and Applications

Hydraulic cylinders
Hydraulic cylindersIn-house manufacturing · Mechanical engineering

Inside the production

Welcome to Hydro Ass
Welcome to Hydro Ass
Service
Service
Products
Products
Catalog
Catalog
Contact
Contact

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
In-house manufacture of hydraulic hoses (assembly to customer specifications/sample)Joining––––Hydraulic hoses
Design and manufacture of hydraulic power units (standard series and custom designs)Assembly––––Stainless steel
In-house manufacture of special hydraulic cylinders (custom dimensions, torsion-resistant pistonAssembly–––––
In-house manufacture of special hydraulic valves and valve blocks (high pressures, high flow rates)Assembly–––––
Production of test fixtures and testing devices (e.g. testing device for wristwatches, pressureTesting––––Stainless steel
Retrofit/modernization of hydraulic systems (upgrading, overhaul, down-sizing)Engineering–––––
Repair, maintenance, and overhaul of hydraulic power units, cylinders, pumps, valves, andAssembly–––––
UVV inspections (competent-person inspections per BG)Testing–––––
Trading/distribution of hydraulic and pneumatic products (pumps, valves, cylinders, screw fittings,Assembly–––––
Cross-referencing service (conversion to readily available or more cost-effective replacement types)Engineering–––––
Hose management (listing and interval replacement of hydraulic hose lines)Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully equipped workshop van for on-site service–1––Saarbrücken
Own hose workshop (hydraulic hose manufacturing)––––Saarbrücken

Additional services

Design and construction of hydraulic power unitsIn-house manufacture of hydraulic hoses to sample/customer specificationsManufacture of special cylinders and special valvesTrading in hydraulic and pneumatic productsCross-referencing service for spare partsInstallation, maintenance, and repair on-site and in the workshopRepair and overhaul of power units, pumps, cylinders, valves, accumulatorsRetrofit/modernization of hydraulic systemsUVV inspections (competent-person inspection per BG)Hydraulic hose service in accordance with BGR237 / DGUV Rule 113/015 incl. documentationOn-site piping, pipe manufacturingRental power unit during retrofit workShipping to Germany, the EU (incl. Switzerland), and worldwideOnline shop (www.hydro-ass.info)Hose management including hose replacement when due

Reference customers

Ordnance clearance service (bomb disposal unit, in use for over 10 years)Manufacturer of luxury wristwatches (testing device)Fire departments and relief organizations (THW, Regionalverband Saarbrücken and Saar-Pfalz district)

Quality and Testing

Competent-person inspections in accordance with UVV/BG are carried out on hydraulic work equipment, including the required documentation. The hydraulic hose service is performed in accordance with BGR237 / DGUV Rule 113/015 including documentation and hose replacement when due.

EvidenceSaarbrücken
UVV inspections (BG)
Hydraulic hose service BGR237 / DGUV Rule 113/015
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