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Hydroserve – Fertigung

Manufacturer-independent pump service: repair, maintenance, diagnostics, spare parts and overhaul of pumps and pumping systems.

Hydroserve Logo

Hydroserve GmbH

Wiener Neudorf, AustriaNew on Amplifa

FN 480915d, Landesgericht WienerCommercial register
GmbHLegal form
Wiener Neudorf (AT)Location

About Hydroserve

Hydroserve GmbH is a manufacturer-independent Austrian company based in Wiener Neudorf, specialising in pump services for municipal water management as well as industrial customers from various sectors. The service portfolio includes pump repair on site or in the company's own workshop, regular maintenance, pump diagnostics, spare parts procurement for all common manufacturers, and consulting on operational optimisation, energy efficiency and overhaul strategy. In the event of damage, a detailed damage diagnosis with cost-benefit analysis follows after goods receipt; repairs are carried out primarily with original spare parts, whereby before replacing a part it is checked whether mechanical rework of shafts, shaft protection sleeves or bearing brackets is sensible. Diagnostics include motor diagnostics, pressure and flow measurement, laser alignment, vibration analysis as well as basic operating data such as speed and temperatures. A reference project is the complete overhaul of a KSB Amacan flood protection pump for the municipality of Fischamend, including bearing replacement, renewal of the mechanical seals and rework of the clearance gap by means of thermal coating. Every repair and every test run is documented in the service report.

Site
Wiener Neudorf
Processes
Pump repair (workshop repair and on-site repair), Pump maintenance (cleaning, care work, checking settings/fluid levels, measurement data recording), Pump diagnostics (motor diagnostics, pressure and flow measurement, laser alignment, vibration, Mechanical rework (e.g. shafts, shaft protection sleeves, bearing brackets), Rework of the clearance gap by means of thermal coating, Complete overhaul of pumps (disassembly, cleaning, assessment, repair, assembly,, Consulting (operational optimisation, energy efficiency, overhaul strategy, wear optimisation,, Assembly, maintenance and repair of pumps and pumping systems (company purpose)
Materials
Pump Diagnostics, Thermal Coating, Mechanical Rework
Certificates
Service Report Documentation, Electrical-Hydraulic Test Run
Industries
Municipal Water Management / Water Supply, Flood Protection, Industry of Various Sectors
  1. 01

    Diagnosis and damage assessment

  2. 02

    Consulting and cost-benefit analysis

  3. 03

    Mechanical rework / spare parts procurement

  4. 04

    Repair or complete overhaul

  5. 05

    Function test

  6. 06

    Documentation in the service report

Work and Testing Methods

ND

Pump Diagnostics

Motor diagnostics, pressure and flow measurement, laser alignment, vibration analysis and basic operating data to assess the wear condition.

TB

Thermal Coating

Rework of the clearance gap on pump hydraulics to restore hydraulic performance.

MA

Mechanical Rework

Rework of shafts, shaft protection sleeves and bearing brackets as an alternative to complete part replacement.

Location

Wiener Neudorf

AT

Headquarters with workshop for pump repair

Components and Assemblies

Pump Repair in the Workshop
Pump Repair in the WorkshopRepair · Water Management
On-Site Pump Maintenance
On-Site Pump MaintenanceMaintenance · Municipal Water Management / Industry
Pump Spare Parts
Pump Spare PartsOriginal Spare Parts · Pump Service
Pump Diagnostics
Pump DiagnosticsMeasurement Technology · Operational Safety

Inside the production

Pump Service at Hydroserve
Pump Service at Hydroserve
Consulting for Operational Optimisation and Energy Efficiency
Consulting for Operational Optimisation and Energy Efficiency
Service Assignment
Service Assignment

Industries

Municipal Water Management / Water SupplyFlood ProtectionIndustry of Various Sectors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Pump repair (workshop repair and on-site repair)Assembly–––––
Pump maintenance (cleaning, care work, checking settings/fluid levels, measurement data recording)Assembly–––––
Pump diagnostics (motor diagnostics, pressure and flow measurement, laser alignment, vibrationTesting–––––
Mechanical rework (e.g. shafts, shaft protection sleeves, bearing brackets)Machining–––––
Rework of the clearance gap by means of thermal coatingSurface–––––
Complete overhaul of pumps (disassembly, cleaning, assessment, repair, assembly,Assembly–––––
Consulting (operational optimisation, energy efficiency, overhaul strategy, wear optimisation,Engineering–––––
Assembly, maintenance and repair of pumps and pumping systems (company purpose)Assembly–––––

Additional services

Pump repair (on site and in workshop)Pump maintenanceSpare parts (original spare parts from all common manufacturers)Pump diagnostics (motor diagnostics, pressure and flow measurement, laser alignment, vibrationConsulting (operational optimisation, energy efficiency, overhaul strategy)Complete overhaul of pumpsThermal coating / clearance gap reworkFunction test and service report documentationMechanical rework of shafts, shaft protection sleeves, bearing brackets

Reference customers

Municipality of Fischamend

Quality and Documentation

Repairs, test runs and maintenance work are documented seamlessly in the service report; diagnostics are performed with measurement technology such as vibration analysis, laser alignment as well as pressure and flow measurement.

EvidenceWiener Neudorf
Service Report Documentation
Electrical-Hydraulic Test Run
Personalised demo

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