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HYTORC – Fertigung

Manufacturer of industrial bolting systems: hydraulic, electric and battery-powered torque tools as well as calibration and service offerings

HYTORC Logo

HYTORC

Mahwah, NJ (USA) · South Hackensack, NJ (USA) · Cramlington (GB) · Singapore (SG) · Boksburg (ZA)New on Amplifa

1968Founded (as CITA Industries Inc.)
Family businessLegal form
40K+Customers worldwide (manufacturer statement)
250K+Calibrated tools (manufacturer statement)
Over 100 countriesDistributors worldwide

About HYTORC

HYTORC is a family business founded in 1968 by John Junkers (originally CITA Industries Inc., HYTORC since 1975) headquartered in Mahwah, New Jersey, USA. The company develops and manufactures industrial bolting solutions, including hydraulic torque wrenches (LT, SL, ULC, XL, XLCT, MXT, MXT+), electric and battery-powered tightening tools (jGun, jGun DIGITAL, LION Gun, LITHIUM Series), hydraulic pumps (ICE, LIGHTNING Series) as well as reaction-free clamping systems such as the HYTORC Washer, J-Washer, TRUE-LOCK Reaction Washer and the HYTORC Clamp Nut. In addition to product development, HYTORC offers calibration (including third-party manufacturer tools, up to 20,000 ft.-lbs./approx. 27,116 Nm), repair, on-site services with mobile service vehicles, training, equipment rental and custom engineering. According to its own statements, the company serves more than 140 industries with a focus on oil and gas, power generation, petrochemicals, aerospace, wind power, mining and infrastructure, and is represented with distributors in over 100 countries.

Site
Mahwah, NJ, USA
Processes
Industrial bolting / bolting technology (hydraulic tightening torques, flange assembly per ASME, Torque tool calibration (including third-party manufacturer tools, up to 20,000 ft.-lbs.), Tool repair (worldwide network of authorized repair centers, on-board repair center in, On-site services (mobile service technicians, maintenance, loss prevention,, Equipment rental (daily/weekly/monthly, inspected and recertified), Custom engineering / custom bolting solutions, Training (safety, operator and OSHA/ASME training), Calibration
Materials
Hydraulic torque wrench, Electric torque tool, Battery-powered torque tool, Hydraulic pump, Reaction-free clamping systems, HYTORC Clamp Nut
Certificates
ISO-certified mobile calibration laboratories
Founded
1968
  1. 01

    Engineering & product development

  2. 02

    Manufacturing of bolting systems

  3. 03

    Sales via a worldwide distributor network

  4. 04

    Calibration & certification

  5. 05

    On-site service & repair

  6. 06

    Training & instruction

Products & Technologies

HTW

Hydraulic torque wrench

Hydraulic tightening tools (LT, SL, ULC, XL, XLCT, MXT, MXT+) for industrial bolted connections with high torques.

TQG

Electric torque tool

Electric torque guns (jGun, jGun DIGITAL, LION Gun) for precise flange and bolting work.

BAT

Battery-powered torque tool

Battery-powered LITHIUM Series tools for mobile use without hydraulic or mains connection.

PUMP

Hydraulic pump

Pump systems (ICE, LIGHTNING Series) for supplying hydraulic tightening tools.

RW

Reaction-free clamping systems

HYTORC Washer, J-Washer and TRUE-LOCK Reaction Washer for low-reaction bolting applications.

CN

HYTORC Clamp Nut

Clamp nut system for safe, controlled bolted connections.

Locations

Standort Mahwah, NJ

Mahwah, NJ

US

Corporate Headquarters

  • Training facility at the Global Headquarters
  • Mobile service vans

South Hackensack, NJ

US

Distribution Center (John K. Junkers International Distribution Center)

Cramlington

GB

HYTORC UK

Singapore

SG

HYTORC South East Asia

Boksburg

ZA

HYTORC South Africa

Products & Systems

Hydraulic torque wrench on a flange
Hydraulic torque wrench on a flangeBolting · Flange assembly
STEALTH hydraulic tool on pipework
STEALTH hydraulic tool on pipeworkBolting · Piping construction
LITHIUM SERIES II electric torque tool
LITHIUM SERIES II electric torque toolBattery-powered tool · Demonstration
Custom-engineered bolting solution
Custom-engineered bolting solutionSpecial application · Engineering

Inside the production

HYTORC products and tools
HYTORC products and tools
Calibration of an MXT+ hydraulic torque wrench
Calibration of an MXT+ hydraulic torque wrench
HYTORC mobile calibration laboratory
HYTORC mobile calibration laboratory
HYTORC Bolting Academy training
HYTORC Bolting Academy training
STEALTH hydraulic tools for rental
STEALTH hydraulic tools for rental
HYTORC mobile service van with calibration laboratory and repair center
HYTORC mobile service van with calibration laboratory and repair center

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial bolting / bolting technology (hydraulic tightening torques, flange assembly per ASMEJoining–––––
Torque tool calibration (including third-party manufacturer tools, up to 20,000 ft.-lbs.)Testing–––––
Tool repair (worldwide network of authorized repair centers, on-board repair center inTesting–––––
On-site services (mobile service technicians, maintenance, loss prevention,Assembly–––––
Equipment rental (daily/weekly/monthly, inspected and recertified)Assembly–––––
Custom engineering / custom bolting solutionsEngineering–––––
Training (safety, operator and OSHA/ASME training)Engineering–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hydraulic torque wrenchHYTORC LT, SL, ULC, XL, XLCT, MXT, MXT+––––
Electric torque tool (torque gun)HYTORC jGun, jGun DIGITAL, LION Gun––––
Battery-powered torque toolHYTORC LITHIUM Series, LITHIUM Series II––––
Hydraulic pumpHYTORC LIGHTNING Pump Series, ICE––––
Calibration system (mobile in service vans, up to 20,000 ft.-lbs.)HYTORC–up to 20,000 ft.-lbs. (approx. 27,116 Nm)–Mobile vans, worldwide
HYTORC Washer / J-Washer / TRUE-LOCK Reaction Washer (reaction-free clamping systems)HYTORC HYTORC Washer, J-Washer, TRUE-LOCK Reaction Washer––––
HYTORC Clamp Nut (clamping nut)HYTORC Clamp Nut––––

Additional services

CalibrationRepairOn-Site ServicesTrainingEquipment RentalCustom EngineeringHY-CARE Service PlansApps & SoftwareTool Trade-In24/7 SupportMobile Service VansFree Loaner ToolsRental Containers

Quality & Service

All rental equipment is inspected and recertified before every new rental. Mobile service vans are equipped with ISO-certified calibration laboratories and on-board repair centers for tools up to 20,000 ft.-lbs.

EvidenceMahwah, NJ
ISO-certified mobile calibration laboratories
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